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Table of Contents > Glazing > Removing and installing windscreen

VW Tiguan Body Repairs Exterior ➜ Removing and installing windscreen

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
2
Windscreen  
⇒ “2.2 Removing and installing windscreen”, page 310  
2.1  
Assembly overview - windscreen  
lk  
1 - Windscreen  
❑ Removing and installing  
⇒ page 310  
2 - Water deflector  
3 - PUR adhesive sealant  
❑ Cross section of bead:  
width = 7 mm  
-dimension a-, height =  
10 mm -dimension b-  
(including precoating,  
residual material on win‐  
dow glass and window  
flange).  
❑ Minimum curing period  
⇒ page 302 .  
❑ Adhesive bead starts  
and ends at -arrow-  
4 - Body flange  
❑ Touch up paintwork  
damage.  
5 - Gaps/shut lines  
❑ Must be uniform.  
6 - Spacer  
❑ Qty. 4  
7 - Windscreen adjuster  
❑ Left and right  
❑ Removed after adhe‐  
sive has hardened  
8 - Electrical connector  
❑ For heated windscreen  
9 - Windscreen seal  
❑ Is part of windscreen  
❑ Removing and installing plenum chamber cover ⇒ page 20  
10 - Plenum chamber cover  
❑ Removing and installing ⇒ page 20  
2. Windscreen  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
2.2  
Removing and installing windscreen  
⇒ “2.2.2 Removing broken windscreen”, page 316  
2.2.1  
Removing and installing windscreen  
Note  
lk  
The removal of a bonded window is described using the Re‐  
moval kit for flush bonded windows - V.A.G 1474 A- .  
Alternatively, you can also use the cutting tool for bonded win‐  
dows - VAS 6452- .  
Another alternative is to use the window removal set - VAS  
6888- .  
Special tools and workshop equipment required  
♦ Removal kit for flush bonded windows - V.A.G 1474 A- or Re‐  
moval kit for flush bonded windows - VAS 6452-  
♦ Suction holder - V.A.G 1344-  
♦ Cutting tool - V.A.G 1351-  
♦ Windscreen removal kit - V.A.G 1755-  
♦ Hand-cartridge gun - V.A.G 1628-  
♦ Cartridge heating unit - V.A.G 1939-  
♦ Electric cutter - V.A.G 1561 A-  
♦ Blade, offset - V.A.G 1561/2-  
♦ Blade, offset - V.A.G 1561/8-  
♦ Setting gauge - 3371-  
♦ Blade, offset - V.A.G 1561/19-  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
♦ Double cartridge gun - VAS 5237-  
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Removing  
– Remove A-pillar upper trims on left and right ⇒ General body  
repairs, interior; Rep. gr. 70 ; Trims, interior; Removing and  
installing A-pillar trim .  
– Remove left and right sun visors ⇒ General body repairs, in‐  
terior; Rep. gr. 68 ; Equipment; Removing and installing sun  
visor .  
– Remove interior mirror ⇒ General body repairs, interior; Rep.  
gr. 68 ; Interior mirror; Removing and installing interior mirror .  
– If present, remove rain and light detection sensor ⇒ Electrical  
system; Rep. gr. 92 ; Windscreen wiper system; Removing  
and installing rain and light detection sensor .  
– If present, remove front camera ⇒ Electrical system; Rep. gr.  
96 ; Front camera for driver assist systems; Removing and  
installing front camera for driver assist systems  
– Lower moulded headliner in area of windscreen ⇒ General  
body repairs, interior; Rep. gr. 70 ; Roof trims; Removing and  
installing moulded headliner .  
– Moulded headliner can now be lowered sufficiently to allow  
windscreen to be cut out without damage occurring to moulded  
headliner.  
– Removing plenum chamber cover ⇒ page 20 .  
2. Windscreen  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
Only for vehicles with windscreen heater  
– Unscrew securing nut -6-.  
– Bond cable -5- to windscreen.  
– Separate electrical connectors -1 and 3-.  
– Bond cables -2 and 4- to windscreen.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
– Slide suitable covering film - V.A.G 1474/8- between wind‐  
screen and dash panel.  
– Pull end of cutting cord -1- through adhesive sealing material  
into inside of vehicle using awl - V.A.G 1474/2- .  
2. Windscreen  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
– Secure inside end of cutting cord against falling out using Pull  
toggle - V.A.G 1351/1- -3-.  
– Insert cutting cord -2- into window flange using tube -1-.  
– Place cutting cord around the front windscreen.  
– Ensure that cutting cord lies under front windscreen in corners.  
– Attach the ends of cords -4- on removal kit for flush bonded  
windows - VAS 6452- -1-.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
– Put cutting cord around suction cups of reel device -arrow-.  
– Use plastic wedge -2- to press cutting cord against windscreen  
while cutting in order to have clearance at window flange and  
dash panel.  
– Position removal kit for flush bonded windows - VAS 6452- at  
lower corners of windscreen.  
– Change permanently position of left removal kit for flush bon‐  
ded windows - VAS 6452- from “position I”to “position III” and  
cut windscreen free.  
– Change position of right removal kit for flush bonded windows  
- VAS 6452- from “position IV”to “position VI” and cut wind‐  
screen free.  
– Use 2 suction lifters - V.A.G 1344- to lift off windscreen from  
vehicle.  
Installing  
– On vehicles with front camera for driver assist systems -  
R242- , install front camera ⇒ Electrical system; Rep. gr. 96 ;  
Front camera for driver assist systems; Removing and instal‐  
ling front camera for driver assist systems , and calibrate front  
camera ⇒ Running gear, axles, steering; Rep. gr. 44 ; Front  
2. Windscreen  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
camera for driver assist systems; Calibrating front camera for  
driver assist systems .  
– Preparing old undamaged window for glazing ⇒ page 304 .  
– Preparing new window for glazing ⇒ page 305 .  
– Preparing body flange for glazing ⇒ page 307 .  
– Installation instructions ⇒ page 303  
– Minimum curing period ⇒ page 302  
– After inserting, secure windscreen on roof using adhesive  
tape.  
2.2.2  
Removing broken windscreen  
lk  
Removal of a broken windscreen is performed in the same man‐  
ner as the removal a broken rear window ⇒ page 321 .  
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Rep. gr.64 - Glazing  
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