Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
4.11
Removing and installing air distribution
flap actuation unit
lk
⇒ “4.11.2 Removing and installing front air distribution flap actua‐
tor, electric/manual air conditioning system, right-hand drive ve‐
hicles”, page 106
⇒ “4.11.3 Removing and installing front air distribution flap actua‐
tion unit, Climatronic”, page 107
⇒ “4.11.4 Removing and installing front air distribution flap actua‐
tor, Climatronic, right-hand drive vehicles”, page 109
4.11.1
Removing and installing front air distri‐
bution flap actuator, electric/manual air
conditioning system, left-hand drive ve‐
hicles
Removing
– Remove dash panel central tube ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Dash panel central tube; Removing and
installing dash panel central tube .
– Remove air duct for defroster vent ⇒ page 176 .
– Unbolt air distribution flap control motor ⇒ page 101 .
– Carefully press off actuating lever -7- -arrow-.
– Carefully press off actuating lever -3- from defroster flap lever
-2-.
– Remove bolts -1-, -4- and -8-.
– Remove actuation unit -9- upwards.
Installing
Install in reverse order of removal. Observe the following:
Note
♦ Check operation of flaps and hinge mechanism before fitting.
♦ Make sure levers and shafts are properly fitted in the mounts.
– Check that the two gear wheels are correctly aligned.
•
The rectangular tooth -2- must engage in the gap -3- of the
gear wheel -1-.
4. Control motors
105
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
– When fitting actuation unit, actuating lever -5- must engage in
lever -6- of centre vent flap.
Specified torques
♦ ⇒ “5.1 Assembly overview - heater and air conditioning unit”,
page 111
♦ Dash panel; Assembly overview - dash panel ⇒ General body
repairs, interior; Rep. gr. 70 ; Dash panel; Assembly overview
- dash panel .
4.11.2
Removing and installing front air distri‐
bution flap actuator, electric/manual air
conditioning system, right-hand drive
vehicles
Removing
– Remove dash panel central tube ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Dash panel central tube; Removing and
installing dash panel central tube .
– Remove air duct for defroster vent ⇒ page 176 .
– Unbolt air distribution flap control motor ⇒ page 101 .
– Carefully press off actuating lever -7- -arrow-.
– Carefully press off actuating lever -3- from defroster flap lever
-2-.
– Remove bolts -1-, -4- and -8-.
– Remove actuation unit -9- upwards.
Installing
Install in reverse order of removal. Observe the following:
Note
♦ Check operation of flaps and hinge mechanism before fitting.
♦ Make sure levers and shafts are properly fitted in the mounts.
106
Rep. gr.87 - Air conditioning system
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
– Check that the two gear wheels are correctly aligned.
The rectangular tooth -2- must engage in the gap -3- of the
•
gear wheel -1-.
lk
– When fitting actuation unit, actuating lever -5- must engage in
lever -6- of centre vent flap.
Specified torques
♦ ⇒ “5.1 Assembly overview - heater and air conditioning unit”,
page 111
♦ Assembly overview - dash panel central tube ⇒ General body
repairs, interior; Rep. gr. 70 ; Dash panel central tube; As‐
sembly overview - dash panel central tube
4.11.3
Removing and installing front air distri‐
bution flap actuation unit, Climatronic
Removing
– Remove dash panel central tube ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Dash panel central tube; Removing and
installing dash panel central tube .
– Remove air duct for defroster vent ⇒ page 176 .
– Unbolt air distribution flap control motor ⇒ page 96 .
4. Control motors
107
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
– Carefully press off actuating lever -5- -arrow-.
– Remove bolts -1-, -2- and -6-.
– Remove actuation unit -7- upwards.
Installing
Install in reverse order of removal. Observe the following:
Note
♦ Check operation of flaps and hinge mechanism before fitting.
♦ Make sure levers and shafts are properly fitted in the mounts.
lk
– Check that the two gear wheels are correctly aligned.
•
The rectangular tooth -2- must engage in the gap -3- of the
gear wheel -1-.
– When fitting actuation unit, actuating lever -3- must engage in
lever -4- of centre vent flap.
Specified torques
♦ ⇒ “5.1 Assembly overview - heater and air conditioning unit”,
page 111
♦ Dash panel; Assembly overview - dash panel ⇒ General body
repairs, interior; Rep. gr. 70 ; Dash panel; Assembly overview
- dash panel .
108
Rep. gr.87 - Air conditioning system
lk
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
4.11.4
Removing and installing front air distri‐
bution flap actuator, Climatronic, right-
hand drive vehicles
Removing
– Remove dash panel central tube ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Dash panel central tube; Removing and
installing dash panel central tube .
– Remove air duct for defroster vent ⇒ page 176 .
– Unbolt air distribution flap control motor ⇒ page 96 .
– Carefully press off actuating lever -5- -arrow-.
– Remove bolts -1-, -2- and -6-.
– Remove actuation unit -7- upwards.
Installing
Install in reverse order of removal. Observe the following:
Note
♦ Check operation of flaps and hinge mechanism before fitting.
♦ Make sure levers and shafts are properly fitted in the mounts.
– Check that the two gear wheels are correctly aligned.
•
The rectangular tooth -2- must engage in the gap -3- of the
gear wheel -1-.
4. Control motors
109
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
– When fitting actuation unit, actuating lever -3- must engage in
lever -4- of centre vent flap.
Specified torques
♦ ⇒ “5.1 Assembly overview - heater and air conditioning unit”,
page 111
♦ Assembly overview - dash panel central tube ⇒ General body
repairs, interior; Rep. gr. 70 ; Dash panel central tube; As‐
sembly overview - dash panel central tube
110
Rep. gr.87 - Air conditioning system
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
Heating, air conditioner - Edition 06.2017
5
Front heater and air conditioning unit
⇒ “5.2 Assembly overview - add-on parts of heater and air con‐
ditioning unit and of air intake box”, page 116
⇒ “5.3 Assembly overview - evaporator housing”, page 118
⇒ “5.4 Assembly overview - flaps and partitions in air distribution
housing”, page 119
⇒ “5.5 Removing and installing heater and air conditioning unit”,
page 122
⇒ “5.6 Dismantling and assembling heater and air conditioning
unit”, page 126
⇒ “5.7 Removing and installing air distribution housing”,
page 128
⇒ “5.8 Removing and installing holder for heater and air condi‐
tioning unit”, page 128
⇒ “5.9 Removing and installing evaporator”, page 129
⇒ “5.10 Removing and installing fresh air blower control unit J126
”, page 131
lk
⇒ “5.11 Removing and installing dust and pollen filter”,
page 132
⇒ “5.12 Removing and installing fresh air blower V2 ”,
page 134
⇒ “5.13 Checking auxiliary air heater element Z35 with auxiliary
air heater control unit J604 ”, page 135
⇒ “5.14 Removing and installing auxiliary air heater element Z35
with auxiliary air heater control unit J604 ”, page 137
⇒ “5.15 Removing and installing heat exchanger”, page 139
⇒ “5.16 Removing and installing coolant pipes on heat exchang‐
er”, page 156
⇒ “5.17 Removing and installing evaporator temperature sensor
G308 ”, page 158
⇒ “5.18 Checking condensation drain”, page 160
⇒ “5.19 Removing and installing condensation drain”, page 161
⇒ “5.20 Removing and installing baffle plate”, page 165
5.1
Assembly overview - heater and air con‐
ditioning unit
5.1.1
Assembly overview - heater and air con‐
ditioning unit, Climatronic
The following information applies to left-hand drive vehicles. A
right-hand drive vehicle is similar.
111
2024 VW Tiguan Owner's Manual
