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Table of Contents > Air conditioning system > Removing and installing fresh air/air recirculation, air flow flap control motor

VW Tiguan Heating & Air Conditioner ➜ Removing and installing fresh air/air recirculation, air flow flap control motor

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
– Remove centre console ⇒ General body repairs, interior; Rep.  
gr. 68 ; Centre console; Assembly overview - centre console .  
– Remove bolt -2- from rear temperature flap control motor -  
V137- -1-.  
lk  
– Unscrew bolts -3-.  
– Separate connector -2-.  
– Remove rear temperature flap control motor - V137- -1-.  
Installing  
Install in reverse order of removal. Observe the following:  
Note  
Check.operation of flaps and hinge mechanisms.  
Make sure levers and shafts are properly fitted in the mounts.  
– Check operation of heater and air conditioning system.  
Specified torques  
♦ Assembly overview - centre console ⇒ General body repairs,  
interior; Rep. gr. 68 ; Centre console; Assembly overview -  
centre console  
4.8  
Removing and installing fresh air/air re‐  
circulation, air flow flap control motor -  
V425- with potentiometer - G644-  
⇒ “4.8.2 Removing and installing fresh air/air recirculation, air flow  
flap control motor V425 , RHD vehicles”, page 93  
4.8.1  
Removing and installing fresh air/air re‐  
circulation, air flow flap control motor -  
V425- , left-hand drive vehicles  
Special tools and workshop equipment required  
♦ Vehicle diagnostic tester  
Removing  
– Switch all electrical consumers off.  
– Switch off ignition.  
– Withdraw ignition key.  
4. Control motors  
91  
theMANUALS.org  
 
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
– Remove glove compartment ⇒ General body repairs, interior;  
Rep. gr. 68 ; Compartments/covers; Removing and installing  
glove compartment .  
– Unclip wiring harness.  
– Unscrew bolts -arrows-.  
– Remove fresh air/air recirculation, air flow flap control motor -  
V425- -1- from air intake duct -2-.  
– Separate connector -3-.  
Installing  
Install in reverse order of removal. Observe the following:  
– Fresh air flap must be set to “closed” position to allow for in‐  
stallation of air recirculation flap control motor - V113- .  
Note  
Check operation of flaps and hinge mechanism before fitting.  
Make sure levers and shafts are properly fitted in the mounts.  
lk  
92  
Rep. gr.87 - Air conditioning system  
theMANUALS.org  
lk  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
– Receptacle of control motor -1- can be fitted on actuating arm  
-2- in only one position.  
The receptacle of the control motor must align with the actuat‐  
ing arm as shown in illustration.  
Note  
Rotate the receptacle in the control motor if the mount and ac‐  
tuating arm do not align.  
– Switch on ignition.  
– Connect respective control motor to vehicle wiring harness  
and select a setting on operating and display unit to set control  
motor to desired position (e.g. middle position). Wait until con‐  
trol motor has moved to desired position and switch off ignition.  
– Fit control motor on air intake box. The actuating arm must  
engage in receptacle -1- -arrow- while doing so.  
There must not be any play in the connection between control  
motor and actuating lever.  
Note  
If the bolts cannot be fitted, the control motor is not completely  
seated on the housing.  
– Route wiring harness so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
Note  
Rotate control motor until it reaches a convenient position for in‐  
stallation. The direction of rotation can be changed by changing  
polarities.  
– Read event memory and erase any entries displayed. Then  
perform “basic setting” ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
– Check operation of heater and air conditioning system.  
Specified torques  
⇒ “5.1 Assembly overview - heater and air conditioning unit”,  
page 111  
♦ Compartments/covers; Assembly overview - glove compart‐  
ment ⇒ General body repairs, interior; Rep. gr. 68 ; Com‐  
partments/covers; Assembly overview - glove compartment .  
4.8.2  
Removing and installing fresh air/air re‐  
circulation, air flow flap control motor -  
V425- , RHD vehicles  
Special tools and workshop equipment required  
♦ Vehicle diagnostic tester  
4. Control motors  
93  
theMANUALS.org  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
Note  
The control motor has end stops with integrated limit switches  
instead of a potentiometer.  
Removing  
– Switch all electrical consumers off.  
lk  
– Switch off ignition.  
– Withdraw ignition key.  
– Remove dash panel central tube ⇒ General body repairs, in‐  
terior; Rep. gr. 70 ; Dash panel central tube; Removing and  
installing dash panel central tube .  
– Unscrew bolts -2-.  
– Remove fresh air/air recirculation air flow flap control motor -  
V425- -1- from air intake duct.  
– Separate connector -3-.  
Installing  
Install in reverse order of removal. Observe the following:  
94  
Rep. gr.87 - Air conditioning system  
theMANUALS.org  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
– Fresh air flap must be set to “closed” position to allow for in‐  
stallation of air recirculation flap control motor - V113- .  
Note  
Check operation of flaps and hinge mechanism before fitting.  
Make sure levers and shafts are properly fitted in the mounts.  
– Fresh air flap must be set to “open” position to allow fresh air  
to flow into the vehicle.  
The operating shaft -2- must be on the stop -1- -arrow- as  
shown.  
Note  
If the control motor operating shaft is not at the “fresh air mode”  
stop, rotate the receptacle in the control motor.  
– Switch on ignition.  
– Connect respective control motor to vehicle wiring harness  
and select a setting on operating and display unit to setlckontrol  
motor to desired position (e.g. middle position). Wait until con‐  
trol motor has moved to desired position and switch off ignition.  
– Position the control motor against the air intake box. The op‐  
erating shaft must engage in the mount.  
There must not be any play in the connection between the  
operating shaft and mount.  
Note  
If the bolts cannot be fitted, the control motor is not completely  
seated on the housing.  
– Route wiring harness so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
– Read event memory and erase any entries displayed. Then  
perform “basic setting” ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
– Check operation of heater and air conditioning system.  
Specified torques  
⇒ “5.1 Assembly overview - heater and air conditioning unit”,  
page 111  
♦ Assembly overview - dash panel central tube ⇒ General body  
repairs, interior; Rep. gr. 70 ; Dash panel central tube; As‐  
sembly overview - dash panel central tube  
♦ Assembly overview - dash panel ⇒ General body repairs, in‐  
terior; Rep. gr. 70 ; Dash panel; Assembly overview - dash  
panel  
4. Control motors  
95  
theMANUALS.org  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
4.9  
Removing and installing front air distri‐  
bution flap control motor - V426- with  
potentiometer for front air distribution  
flap control motor - G642-  
⇒ “4.9.2 Removing and installing front air distribution flap control  
motor V426 , right-hand drive vehicles”, page 98  
lk  
4.9.1  
Removing and installing front air distri‐  
bution flap control motor - V426- , left-  
hand drive vehicles  
Special tools and workshop equipment required  
♦ Vehicle diagnostic tester  
Removing  
– Switch all electrical consumers off.  
– Switch off ignition.  
– Withdraw ignition key.  
– Remove dash panel ⇒ General body repairs, interior; Rep. gr.  
70 ; Dash panel; Removing and installing dash panel .  
– If fitted, remove entry and start authorisation control unit -  
J518- ⇒ Electrical system; Rep. gr. 94 ; Entry and start  
authorisation system; Overview of fitting locations - entry and  
start authorisation system .  
– Remove footwell vent on driver side ⇒ page 171 .  
– Unscrew bolts -arrows-.  
Note  
The bolts are accessible from underneath behind the central  
tube.  
Use a magnetic screwdriver to unscrew the bolts or have a  
second mechanic hold a magnet over the bolt. If the bolt drops  
out it will fall out of reach into the duct trough. Retrieval then  
involves removing the dash panel.  
– Pull off front air distribution flap control motor - V426- -4- and  
remove it.  
– Separate electrical connector -1-.  
Installing  
96  
Rep. gr.87 - Air conditioning system  
theMANUALS.org  
 

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