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Table of Contents > Air conditioning system > Removing and installing air duct

VW Tiguan Heating & Air Conditioner ➜ Removing and installing air duct

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
6
Air duct  
⇒ “6.2 Removing and installing fresh air intake”, page 167  
⇒ “6.3 Removing and installing cover for fresh air intake”,  
page 169  
⇒ “6.4 Removing and installing air intake duct”, page 170  
⇒ “6.5 Removing and installing driver side footwell vents”,  
page 171  
⇒ “6.6 Removing and installing front passenger side footwell  
vents”, page 172  
⇒ “6.7 Removing and installing rear footwell vent”, page 173  
⇒ “6.8 Removing and installing air duct for rear vent”, page 174  
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⇒ “6.9 Removing and installing rear centre console vent duct”,  
page 174  
⇒ “6.10 Checking forced ventilation for passenger compartment”,  
page 175  
⇒ “6.11 Removing and installing forced ventilation for passenger  
compartment”, page 175  
⇒ “6.12 Removing and installing air duct for defroster vent”, page  
176  
⇒ “6.13 Removing and installing air duct for centre dash panel  
vent”, page 177  
6.1  
Assembly overview - air duct and air dis‐  
tribution in passenger compartment  
The following information applies to left-hand drive vehicles. A  
right-hand drive vehicle is similar.  
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1 - Footwell vent on driver side  
❑ Removing and installing  
⇒ page 171  
2 - Air duct for centre dash pan‐  
el vent  
❑ Removing and installing  
⇒ page 177  
3 - Air duct for defroster vent  
❑ Removing and installing  
⇒ page 176  
4 - Footwell vent on front pas‐  
senger side  
❑ Removing and installing  
⇒ page 172  
5 - Removing and installing  
rear footwell vent  
❑ Removing and installing  
⇒ page 173  
6 - Air duct for rear vent  
❑ Removing and installing  
⇒ page 174  
7 - Air duct for rear of centre  
console  
❑ Installed depending on  
vehicle equipment. On  
vehicles without air duct  
for rear vent in centre  
console a respective  
cover is fitted on heater  
unit instead.  
❑ Removing and installing  
⇒ page 174  
8 - Removing and installing  
rear footwell vent  
❑ Removing and installing ⇒ page 173  
6.2  
Removing and installing fresh air intake  
⇒ “6.2.2 Removing and installing fresh air intake , right-hand drive  
vehicles”, page 168  
6.2.1  
Removing and installing fresh air intake,  
left-hand drive vehicles  
Removing  
– Remove plenum chamber cover ⇒ General body repairs, ex‐  
terior; Rep. gr. 50 ; Plenum chamber cover; Removing and  
installing plenum chamber cover .  
– Remove cover for fresh air intake ⇒ page 169 .  
– Remove air quality sensor - G238- (only on vehicles with Cli‐  
matronic) ⇒ page 187 .  
6. Air duct  
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– Unscrew nuts -arrows-.  
– Remove fresh air intake -1- from plenum chamber.  
Installing  
Install in reverse order of removal. Observe the following:  
Assembly sequence:  
– Align air intake grille on metal collar.  
– Hold air intake grille and screw on outer nut half-way onto wel‐  
ded stud.  
– Screw on nut on opposite side.  
– Tighten outer nut.  
– Tighten centre nut.  
Note  
The seal -2- must be properly seated on the air intake grille.  
Water may enter the fresh air intake if the grille is damaged or  
not properly fitted. This may result in complaints about odours  
from the air conditioning system and/or about moisture in the  
vehicle.  
Specified torques  
Component  
Nut  
Specified torque  
3 Nm  
6.2.2  
Removing and installing fresh air intake ,  
right-hand drive vehicles  
Removing  
– Remove plenum chamber cover ⇒ General body repairs, ex‐  
terior; Rep. gr. 50 ; Plenum chamber cover; Removing and  
installing plenum chamber cover .  
– Remove cover for fresh air intake ⇒ page 169 .  
– Remove air quality sensor - G238- (only on vehicles with Cli‐  
matronic) ⇒ page 187 .  
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– Unscrew nuts -arrows-.  
– Remove fresh air intake -1- from plenum chamber.  
Installing  
Install in reverse order of removal. Observe the following:  
Assembly sequence:  
– Align air intake grille on mlektal collar.  
– Hold air intake grille and screw on outer nut half-way onto wel‐  
ded stud.  
– Screw on nut on opposite side.  
– Tighten outer nut.  
– Tighten centre nut.  
Note  
The seal -2- must be properly seated on the air intake grille.  
Water may enter the fresh air intake if the grille is damaged or  
not properly fitted. This may result in complaints about odours  
from the air conditioning system and/or about moisture in the  
vehicle.  
Specified torques  
Component  
Nut  
Specified torque  
3 Nm  
6.3  
Removing and installing cover for fresh  
air intake  
The following information applies to left-hand drive vehicles. A  
right-hand drive vehicle is similar.  
Removing  
– Remove right plenum chamber cover ⇒ General body repairs,  
exterior; Rep. gr. 50 ; Plenum chamber bulkhead; Removing  
and installing plenum chamber cover .  
6. Air duct  
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– Detach wiring from cover for fresh air intake -1- as necessary.  
– Remove cover -1-.  
Note  
Water could enter the fresh air intake if the cover for fresh air  
intake is damaged or not properly fitted. This may result in  
complaints about odours from the air conditioning system and/  
or about moisture in the vehicle.  
If the plenum chamber cover is damaged or not properly fitted,  
water may likewise enter the fresh air intake via the cover for  
fresh air intake.  
Installing  
Install in reverse order of removal.  
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Specified torques  
♦ Right plenum chamber cover ⇒ General body repairs, exteri‐  
or; Rep. gr. 50 ; Plenum chamber bulkhead; Removing and  
installing plenum chamber cover  
6.4  
Removing and installing air intake duct  
The following information applies to left-hand drive vehicles. A  
right-hand drive vehicle is similar.  
Removing  
– Remove dash panel central tube ⇒ General body repairs, in‐  
terior; Rep. gr. 70 ; Dash panel central tube; Removing and  
installing dash panel central tube .  
– Remove dust and pollen filter ⇒ page 132 .  
– Loosen heater and air conditioning unit and pull it slightly to‐  
wards front.  
– Separate electrical connector -3- from control motor -2-.  
– Release retainers -arrows b-.  
– Swivel air intake duct -1- upwards and out of mountings  
-arrows a-.  
Installing  
Install in reverse order of removal.  
Specified torques  
⇒ “5.2 Assembly overview - add-on parts of heater and air  
conditioning unit and of air intake box”, page 116  
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6.5  
Removing and installing driver side foot‐  
well vents  
6.5.1  
Removing and installing driver side foot‐  
well vents, left-hand drive vehicles  
Removing  
– Remove driver side knee airbag ⇒ General body repairs, in‐  
terior; Rep. gr. 69 ; Knee airbags; Assembly overview - knee  
airbag .  
– Unscrew bolt -1-.  
– Remove footwell vent on driver side -2-.  
Installing  
Install in reverse order of removal, observing the following:  
Specified torques  
Component  
Bolt 4.2 x 16  
Specified torque  
1.5 Nm  
♦ Knee airbags; Assembly overview - knee airbag ⇒ General  
body repairs, interior; Rep. gr. 69 ; Knee airbags; Assembly  
overview - knee airbag .  
6.5.2  
Removing and installing driver side foot‐  
well vents, right-hand drive vehicles  
Removing  
– Remove driver side knee airbag ⇒ General body repairs, in‐  
terior; Rep. gr. 69 ; Knee airbags; Assembly overview - knee  
airbag .  
– Unscrew bolt -2-.  
– Remove footwell vent on driver side -1-.  
Installing  
Install in reverse order of removal.  
Specified torques  
Component  
Bolt 4.2 x 16  
Specified torque  
1.5 Nm  
♦ Knee airbags; Assembly overview - knee airbag ⇒ General  
body repairs, interior; Rep. gr. 69 ; Knee airbags; Assembly  
overview - knee airbag .  
6. Air duct  
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6.6  
Removing and installing front passenger  
side footwell vents  
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6.6.1  
Removing and installing front passenger  
side footwell vents, left-hand drive vehi‐  
cles  
Removing  
– Remove glove compartment ⇒ General body repairs, interior;  
Rep. gr. 68 ; Compartments/covers; Removing and installing  
glove compartment .  
– If fitted, unscrew bolt -2-.  
– Unscrew bolts -arrow A-.  
– Pull out dash panel frame slightly.  
– Push clip upwards in direction of -arrow B- and unhook footwell  
vent on front passenger side.  
– Remove footwell vent on front passenger side -1-.  
Installing  
Install in reverse order of removal. Observe the following:  
Note  
If the vehicle has glove compartment cooling, ensure that the  
cooling hose is properly seated.  
Specified torques  
Component  
Bolt 4.2 x 16  
Specified torque  
1.5 Nm  
♦ Compartments/covers; Assembly overview - glove compart‐  
ment ⇒ General body repairs, interior; Rep. gr. 68 ; Com‐  
partments/covers; Assembly overview - glove compartment .  
6.6.2  
Removing and installing front passenger  
side footwell vents, right-hand drive ve‐  
hicles  
Removing  
– Remove glove compartment ⇒ General body repairs, interior;  
Rep. gr. 68 ; Compartments/covers; Removing and installing  
glove compartment .  
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– Unscrew bolts -4-.  
– Unscrew bolt -2-.  
– Unhook clip -3- of footwell vent on front passenger side -1-.  
– Pull dash panel frame forwards slightly.  
– Remove footwell vent on front passenger side -1-.  
Installing  
Install in reverse order of removal. Observe the following:  
Note  
If the vehicle has glove compartment cooling, ensure that the  
cooling hose is properly seated.  
Specified torques  
Component  
Bolt 4.2 x 16  
Specified torque  
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1.5 Nm  
♦ Compartments/covers; Assembly overview - glove compart‐  
ment ⇒ General body repairs, interior; Rep. gr. 68 ; Com‐  
partments/covers; Assembly overview - glove compartment .  
6.7  
Removing and installing rear footwell  
vent  
The following information applies to left-hand drive vehicles. A  
right-hand drive vehicle is similar.  
Removing  
– Remove sill panel trim ⇒ General body repairs, interior; Rep.  
gr. 70 ; Trims, interior; Removing and installing sill panel trim .  
– Remove the front seat ⇒ General body repairs, interior; Rep.  
gr. 72 ; Front seats; Removing and installing front seat .  
– Remove centre console ⇒ General body repairs, interior; Rep.  
gr. 68 ; Centre console; Removing and installing centre con‐  
sole .  
– Lift the floor covering in the area of the vent.  
– Prise off the cable clip -3-.  
– Lift up the rear footwell vent -1- -arrows B-, detach from the  
heater and air conditioning unit -2- -arrow A- and take out to  
the side.  
6. Air duct  
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Installing  
Install in reverse order of removal. Observe the following:  
– Check the cable clip -1- for damage before pressing on at  
footwell vent -2-. A loose cable clip or damaged seal can lead  
to flow noise.  
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6.8  
Removing and installing air duct for rear  
vent  
Special tools and workshop equipment required  
♦ Removal wedge - 3409-  
Removing  
– Remove trim for rear centre console ⇒ General body repairs,  
interior; Rep. gr. 68 ; Centre console; Removing and installing  
trim for rear centre console .  
– Remove rear vent temperature sender - G174- ⇒ page 191 .  
– Unscrew bolts -2-.  
– Remove air duct for rear vent -1-.  
Installing  
Install in reverse order of removal.  
Specified torques  
♦ Install trim for rear centre console ⇒ General body repairs,  
interior; Rep. gr. 68 ; Centre console; Removing and installing  
trim for rear centre console .  
6.9  
Removing and installing rear centre  
console vent duct  
The following information applies to left-hand drive vehicles. A  
right-hand drive vehicle is similar.  
Removing  
– Remove centre console ⇒ General body repairs, interior; Rep.  
gr. 68 ; Centre console; Removing and installing centre con‐  
sole .  
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Note  
If the vehicle is not provided with rear vents, a cap is fitted on the  
air distribution housing. The cap is removed in  
-direction of arrow A-.  
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– Remove air duct -1-.  
– Swing air duct -1- upwards in -direction of arrow B-.  
– Remove air duct -1- in direction of -arrow A-.  
Installing  
Install in reverse order of removal.  
Specified torques  
♦ Install centre console ⇒ General body repairs, interior; Rep.  
gr. 68 ; Centre console; Removing and installing centre con‐  
sole .  
6.10  
Checking forced ventilation for passen‐  
ger compartment  
Note  
The stale air escapes via ventilation outlets in the luggage  
compartment trim.  
The ventilation openings must not be covered if the ventilation  
is to function properly.  
The ventilation frames are located in the rear side panels be‐  
hind the bumper.  
The ventilation can be checked through the luggage compart‐  
ment.  
Additional units may have to be removed.  
– Remove luggage compartment side trim ⇒ General body re‐  
pairs, interior; Rep. gr. 70 ; Luggage compartment trims;  
Overview of fitting locations - luggage compartment side trim .  
– Sealing lips in ventilation frames on both sides of vehicle must  
be free to move and close by themselves.  
6.11  
Removing and installing forced ventila‐  
tion for passenger compartment  
The figure shows a saloon.  
Special tools and workshop equipment required  
6. Air duct  
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♦ Removal wedge - 3409-  
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Removing  
– Remove rear bumper cover ⇒ General body repairs, exterior;  
Rep. gr. 63 ; Rear bumper; Removing and installing bumper  
cover .  
– Use removal wedge - 3409- to release locking lugs -arrows-.  
– Pull ventilation frame -1- out of side panel.  
Installing  
Install in reverse order of removal.  
Specified torques  
♦ Rear bumper; Assembly overview - rear bumper ⇒ General  
body repairs, exterior; Rep. gr. 63 ; Rear bumper; Assembly  
overview - bumper cover .  
6.12  
Removing and installing air duct for de‐  
froster vent  
Removing  
– Remove dash panel ⇒ General body repairs, interior; Rep. gr.  
70 ; Dash panel; Removing and installing dash panel .  
– Remove clips -1-.  
– Disengage retaining tabs -arrows-.  
– Remove air duct for defroster vent -2- upwards from heater  
and air conditioning unit.  
Installing  
Install in reverse order of removal.  
Specified torques  
♦ Dash panel; Assembly overview - dash panel ⇒ General body  
repairs, interior; Rep. gr. 70 ; Dash panel; Assembly overview  
- dash panel .  
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6.13  
Removing and installing air duct for cen‐  
tre dash panel vent  
Removing  
– Remove dash panel ⇒ General body repairs, interior; Rep. gr.  
70 ; Dash panel; Removing and installing dash panel .  
– Disengage retaining tabs -arrows-.  
– Remove air duct for centre dash panel vent -1- from heater  
and air conditioning unit.  
Installing  
Install in reverse order of removal.  
Specified torques  
♦ Dash panel; Assembly overview - dash panel ⇒ General body  
repairs, interior; Rep. gr. 70 ; Dash panel; Assembly overview  
- dash panel .  
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7
Operating and display unit  
⇒ “7.2 Removing and installing operating and display unit”, page  
183  
7.1  
Overview of operating and display unit  
⇒ “7.1.2 Overview of operating and display unit, Climatronic”,  
page 180  
⇒ “7.1.3 Overview of operating and display unit, rear”,  
page 183  
7.1.1  
Overview of control and display unit, air  
conditioning system with electric/man‐  
ual controls  
Note  
A warning lamp in the instrument panel controls will indicate  
that the selected function is active.  
If the indicator lamp does not light up after the A/C button is  
pressed, a fault may be stored in the control unit. Read the  
event memory using the ⇒ Vehicle diagnostic tester. If the en‐  
try “Compressor first run not performed” is stored in the event  
memory, a “Compressor first run” adaptation must be carried  
out in Guided Fault Finding or Guided Functions.  
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1 - Button for left seat heating  
- E653-  
❑ Optional  
❑ The seat heater has 3  
heat settings. Current  
setting is shown by LED.  
❑ If no LED is lit, seat heat‐  
ing is switched off.  
2 - A/C button  
❑ If the A/C button is de‐  
activated, the air condi‐  
tioner compressor will  
be set to almost zero de‐  
livery.  
3 - Heated rear window button  
❑ Depending on ambient  
temperature, rear win‐  
dow heating will remain  
on from 4 to 20 minutes.  
4 - Air recirculation button  
Note  
Air recirculation mode c
fresh air mode when ign
switched off.  
5 - Instant heat button for  
switching auxiliary heater ON/  
OFF or OFF button for switch‐  
ing heater and air conditioning  
unit ON/OFF  
❑ Depending on equip‐  
ment  
OFF button activated,  
air conditioning not working. There is no heating and ventilation.  
6 - Button for right seat heating - E654-  
❑ Optional  
❑ The seat heater has 3 heat settings. Current setting is shown by LED.  
❑ If no LED is lit, seat heating is switched off.  
7 - Rotary knob for setting air distribution  
8 - Display for air distribution  
9 - Rotary knob for setting blower speed  
❑ Anticlockwise: reduces blower speed  
❑ Clockwise: increases speed  
10 - Display for blower speed  
11 - Rotary knob for setting temperature  
❑ Anticlockwise: lowers temperature  
❑ Clockwise: increases temperature  
12 - Temperature setting display  
7. Operating and display unit  
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7.1.2  
Overview of operating and display unit,  
Climatronic  
Note  
A warning lamp in the instrument panel controls will indicate  
that the selected function is active. In addition, the display of  
the radio or of the radio navigation system will indicate the  
selected function for a short time when a button is pressed or  
a regulator is operated.  
You can switch between °C and °F in the radio or radio navi‐  
gation system display via the main menu in the dash panel  
insert. Press rocker switch in windscreen wiper lever (or in  
multifunction steering wheel) to call up main menu. Then, se‐  
lect Settings, Units and Temperature.  
If new heater and air conditioning controls - EX21- with Cli‐  
matronic control unit - J255- are installed, the basic setting and  
an adaptation (“Compressor first run”) must be carried out in  
Guided Fault Finding or in Guided Functions.  
If the indicator lamp does not light up after the A/C button is  
pressed, a fault may be stored in the control unit. Read the  
event memory using the ⇒ Vehicle diagnostic tester. If the  
event entry “Compressor first run not performed” is stored, an  
adaption (“Compressor first run”) must be carried out in the  
"Guided Fault Finding".  
Pressing the AUTO button will cancel all settings which deviate  
from automatic mode.  
Deviations from automatic mode ⇒ respective operating in‐  
structions.  
OFF button activated, Climatronic out of operation. There is no  
heating and ventilation.  
OFF button deactivated, Climatronic in operation.  
A/C button activated, air conditioner compressor switched on.  
The heating and ventilation operations continue to be control‐  
led electronically.  
A/C button deactivated, air conditioner compressor will be  
switched to almost zero delivery. The heating and ventilation  
operations continue to be controlled electronically.  
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