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VW Tiguan Heating & Air Conditioner ➜ Removing and installing temperature flap control motor

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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
6 - Right temperature flap control motor - V159-  
❑ With potentiometer for right temperature flap control motor - G221-  
❑ Checking: ⇒ Vehicle diagnostic tester  
❑ Removing and installing ⇒ page 88  
❑ Renewing: initiate basic setting using ⇒ Vehicle diagnostic tester  
4.2  
Removing and installing temperature  
flap control motor - V68- with potentiom‐  
eter - G92-  
⇒ “4.2.2 Removing and installing temperature flap control motor  
V68 , right-hand drive vehicles”, page 73  
4.2.1  
Removing and installing temperature  
flap control motor - V68- , left-hand drive  
vehicles  
Electrical/manual air conditioning system  
Special tools and workshop equipment required  
♦ Vehicle diagnostic tester  
Removing  
– Switch off ignition.  
– Equipment version with ignition lock: withdraw ignition key.  
– Remove footwell vent on driver side ⇒ page 171 .  
– Pull actuating lever -3- off heater unit.  
Note  
The upper bolt can be accessed with a commercially available bit  
ratchet.  
– Unscrew bolts -arrows-.  
– Disconnect connector -2-.  
– Remove temperature flap control motor - V68- -1-.  
72  
Rep. gr.87 - Air conditioning system  
theMANUALS.org  
 
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
Installing  
Install in reverse order of removal. Observe the following:  
Note  
Check operation of flaps and hinge mechanism before fitting.  
Make sure levers and shafts are properly fitted in the mounts.  
– Fit control motor -1- on air distribution housing. Gear wheel  
-2- on control motor must engage in the gear wheel -3- on  
actuating lever.  
The long tooth -4- must engage in recess -arrow- on actuating  
lever.  
Note  
If the gear wheels on the control motor and temperature flap  
lever do not align, rotate the receptacle in the control motor.  
If the bolts cannot be fitted, the control motor is not completely  
seated on the housing.  
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– Switch on ignition.  
– Connect respective control motor to vehicle wiring harness  
and select a setting on operating and display unit to set control  
motor to desired position (e.g. middle position). Wait until con‐  
trol motor has moved to desired position and switch off ignition.  
– Route wiring harness so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
– Read event memory and erase any entries displayed. Then  
perform “basic setting” ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
– Check operation of heater and air conditioning system.  
Specified torques  
⇒ “5.1 Assembly overview - heater and air conditioning unit”,  
page 111  
4.2.2  
Removing and installing temperature  
flap control motor - V68- , right-hand  
drive vehicles  
Electrical/manual air conditioning system  
Special tools and workshop equipment required  
♦ Vehicle diagnostic tester  
Removing  
– Switch off ignition.  
– Remove baffle plate ⇒ page 165 .  
– Remove centre console trim in footwell ⇒ General body re‐  
pairs, interior; Rep. gr. 68 ; Centre console; Removing and  
installing centre console trim in front footwell .  
4. Control motors  
73  
theMANUALS.org  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
lk  
– Pull actuating lever -3- off heater unit.  
Note  
The upper bolt can be accessed with a commercially available bit  
ratchet.  
– Unscrew bolts -arrows-.  
– Disconnect connector -2-.  
– Remove temperature flap control motor - V68- -1-.  
74  
Rep. gr.87 - Air conditioning system  
theMANUALS.org  
Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Heating, air conditioner - Edition 06.2017  
Installing  
Install in reverse order of removal. Observe the following:  
Note  
Check operation of flaps and hinge mechanism before fitting.  
Make sure levers and shafts are properly fitted in the mounts.  
– Fit control motor -1- on air distribution housing. Gear wheel  
-2- on control motor must engage in the gear wheel -3- on  
actuating lever.  
The long tooth -4- must engage in recess -arrow- on actuating  
lever.  
lk  
Note  
If the gear wheels on the control motor and temperature flap  
lever do not align, rotate the receptacle in the control motor.  
If the bolts cannot be fitted, the control motor is not completely  
seated on the housing.  
– Switch on ignition.  
– Connect respective control motor to vehicle wiring harness  
and select a setting on operating and display unit to set control  
motor to desired position (e.g. middle position). Wait until con‐  
trol motor has moved to desired position and switch off ignition.  
– Route wiring harness so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
– Read event memory and erase any entries displayed. Then  
perform “basic setting” ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
– Check operation of heater and air conditioning system.  
Specified torques  
⇒ “5.1 Assembly overview - heater and air conditioning unit”,  
page 111  
♦ Centre console trim in footwell ⇒ General body repairs, inte‐  
rior; Rep. gr. 68 ; Centre console; Assembly overview - centre  
console .  
4.3  
Removing and installing defroster flap  
control motor - V107- with potentiometer  
- G135-  
⇒ “4.3.2 Removing and installing defroster flap control motor  
V107 with potentiometer G135 , right-hand drive vehicles”,  
page 77  
4.3.1  
Removing and installing defroster flap  
control motor - V107- with potentiometer  
- G135- , left-hand drive vehicles  
Special tools and workshop equipment required  
4. Control motors  
75  
theMANUALS.org  
 

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