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Table of Contents > Rear doors, door components > Rear Door

VW Tiguan Body Repairs Exterior ➜ Rear Door

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
58 – Rear doors, door components  
1
Door  
lk  
⇒ “1.2 Removing and installing door”, page 165  
⇒ “1.3 Adjusting door”, page 167  
⇒ “1.4 Adjusting striker pin”, page 170  
⇒ “1.5 Removing and installing door arrester”, page 172  
⇒ “1.6 Removing and installing inner door seal”, page 174  
⇒ “1.7 Removing and installing outer door seal”, page 177  
1.1  
Assembly overview - door  
Note  
The illustrations show the left-hand side. The procedure for the right-hand side is basically the same.  
After renewal of B-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes.  
1 - Rear door  
❑ Removing and installing  
⇒ page 165  
❑ Adjusting ⇒ page 167  
2 - Bolt  
❑ Loosening once to ad‐  
just the door is permit‐  
ted. Always renew oth‐  
erwise.  
❑ Installed from inside ve‐  
hicle.  
❑ To remove and install,  
B-pillar lower trim must  
be removed first.  
❑ 50 Nm  
Note  
After renewal of A-pi
specified torque chan
Specified tightening t
renewal of A-pillar: 2
3 - Door hinge  
❑ The hinge is split.  
❑ Lower part is secured to  
hinge upper part with  
bolt -8-.  
4 - Cover  
❑ For bolt -8-.  
5 - Bolt  
❑ Loosening once to ad‐  
just the door is permit‐  
1. Door  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
ted. Always renew otherwise.  
❑ Installed from inside vehicle.  
❑ To remove and install, B-pillar lower trim must be removed first.  
❑ 50 Nm  
Note  
After renewal of A-pillar the  
specified torque changes.  
Specified tightening torque after  
renewal of A-pillar: 20 Nm + 90°  
6 - Cover  
❑ For bolt -7-.  
7 - Bolt  
lk  
❑ Always renew, loosening it once to adjust door is allowed.  
❑ 50 Nm  
8 - Bolt  
❑ Connects upper part of hinge to bottom part of hinge.  
❑ 23 Nm  
9 - Door hinge  
❑ The hinge is split.  
❑ Upper part is secured to hinge lower part with bolt -8-.  
10 - Bolt  
❑ 30 Nm  
11 - Bolt  
❑ Qty. 2  
❑ 9 Nm  
12 - Door arrester  
❑ Removing and installing ⇒ page 172  
13 - Door hinge  
❑ The hinge is split.  
❑ Lower part is secured to hinge upper part with bolt -8-.  
14 - Bolt  
❑ Loosening once to adjust the door is permitted. Always renew otherwise.  
❑ Installed from inside vehicle.  
❑ To remove and install, B-pillar lower trim must be removed first.  
❑ 50 Nm  
Note  
After renewal of A-pillar the  
specified torque changes.  
Specified tightening torque after  
renewal of A-pillar: 20 Nm + 90°  
15 - Door hinge  
❑ The hinge is split.  
❑ Upper part is secured to hinge lower part with bolt -8-.  
16 - Bolt  
❑ Always renew, loosening it once to adjust door is allowed.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
❑ 50 Nm  
17 - Bolt  
❑ Loosening once to adjust the door is permitted. Always renew otherwise.  
❑ Installed from inside vehicle.  
❑ To remove and install, B-pillar lower trim must be removed first.  
❑ 50 Nm  
Note  
After renewal of A-pillar the  
specified torque changes.  
Specified tightening torque after  
renewal of A-pillar: 20 Nm + 90°  
lk  
1.2  
Removing and installing door  
Special tools and workshop equipment required  
♦ Key (for door alignment) - 3320-  
♦ Universal joint for 3320 - 3320/1-  
♦ Bit for 3320 - 3320/2-  
♦ Bit for 3320 - 3320/3-  
♦ Torque wrench - V.A.G 1331-  
♦ Multipoint extended bit - 3410-  
♦ Setting gauge - 3371-  
♦ Removal wedge - 3409-  
Note  
The removal and installation sequence is described for the rear  
left door only. Removal and installation of the rear right door are  
similar.  
Removing  
1. Door  
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– Press wedge - T10383/1- between bellows -3- and locking el‐  
ement -2- -arrow a-.  
– Push locking element upwards -2- with wedge - T10383/1-  
-arrow b- and separate electrical connector -3- from coupling  
station -arrow c-.  
– If fitted, remove covers of bolts -7-.  
– Loosen bolts -7- at hinges -arrow e-, but do not remove them.  
– Unscrew bolt -4- for door retaining strap -6-.  
– Push door retaining strip -6- inwards -arrow d-.  
– Lift front door -1- with upper parts of hinges -6- upwards  
-arrow f- out of lower parts of hinges.  
Installing  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
Installation is carried out in the reverse sequence of removal. To  
this end, the following should be observed:  
The door retaining strap -6- must have been pushed inwards  
-arrow d-.  
After installing rear door, the hinge arms must be flush one  
above the other.  
– Adjust rear door -1- ⇒ page 167 .  
– Observe front door shut lines -1- ⇒ Body Repairs; Rep. gr.  
00 ; Body panel gaps/shut lines; Body - middle .  
Specified torques  
⇒ “1.1 Assembly overview - door”, page 163  
1.3  
Adjusting door  
Special tools and workshop equipment required  
♦ Key (for door alignment) - 3320-  
♦ Universal joint for 3320 - 3320/1-  
♦ Bit for 3320 - 3320/2-  
♦ Bit for 3320 - 3320/3-  
1. Door  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
♦ Torque wrench - V.A.G 1331-  
♦ Multipoint extended bit - 3410-  
♦ Setting gauge - 3371-  
♦ Removal wedge - 3409-  
lk  
Note  
Only the adjustment for the left front door is described. The adjustment of the right front door is similar.  
Vehicle must be standing on its wheels when front door adjustment is performed.  
The rear door is correctly adjusted when all shut lines are even when closed. it is not protruding too far  
inwards or outwards, and when the contours are flush with each other.  
For checking gaps/shut lines refer to ⇒ Body Repairs; Rep. gr. 00 ; Body panel gaps/shut lines; Body -  
middle .  
After installing or alignment, carry out corrosion protection measures on hinges and screws/bolts.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
Adjusting shut lines  
To be able to adjust gaps correctly, bolts -2-, -3-, -6- and -7- on  
B-pillar must be loosened.  
– The B-pillar lower trim must be removed for bolts -3 and 7-.  
Adjusting for flush fitting  
In order to adjust flushness correctly, bolts -5- and -9- must be  
loosened.  
Use door alignment tool - 3320- with appropriate bit for this.  
Note  
Other measures, such as raising the rear door, will prove pointless. Subsequent pressure from above will cause  
the door to sink again at the back.  
– Adjusting striker pin ⇒ page 170 .  
Specified torques  
⇒ “1.1 Assembly overview - door”, page 163  
1. Door  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
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1.4  
Adjusting striker pin  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
♦ Multipoint extended bit - 3410-  
Note  
Threaded plate -1- of striker pin is secured in pillar using a method which differs from the previous method.  
Bow outside of threaded plate is welded firmly to pillar. Webs to threaded plate are plastically deformable.  
Greater forced has to be applied so that position of striker pin -2- can be adjusted when bolts -3- are loos‐  
ened.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
Note  
Only the adjustment for the left front door is described. The adjustment of the right front door is similar.  
The rear door must lock fully when closing without any additional force being required and must not have  
any play.  
The rear door must not be pushed up or down as a result of the striker pin adjustment.  
Striker pin can be used to align rear door flush with side panel (to  
prevent wind noise) -arrows-.  
– Loosen striker -2- by loosening bolts -3- in C-pillar.  
Note  
Greater forced has to be applied so that position of striker pin -2- can be adjusted when bolts -3- are loosened.  
– Tighten bolts -23- of striker pin -2-.  
Component  
Striker  
Specified torques  
20 Nm  
1. Door  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
1.5  
Removing and installing door arrester  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
lk  
Note  
Removal and installation are only described for the left door re‐  
taining strap. The procedure for the right-hand side is basically  
the same.  
Removing  
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General body repairs, exterior - Edition 06.2017  
– Remove rear door trim ⇒ General body repairs, interior; Rep.  
gr. 70 ; Rear door trims; Removing and installing rear door  
trim .  
– Pull off self-adhesive cover.  
♦ For models without loudspeaker pull off self-adhesive cover  
and remove door retaining strap through opening for loud‐  
speaker -arrow c-.  
♦ For models with loudspeaker detach inner door cover  
⇒ page 189 and remove through this opening.  
– Unscrew bolt -2- on B-pillar.  
– Remove screws -3- and remove door retaining strap -1-.  
Installing  
1. Door  
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Installation is carried out in the reverse sequence of removal.  
Specified torques  
⇒ “1.1 Assembly overview - door”, page 163  
1.6  
Removing and installing inner door seal  
During production, a sealant is applied to the door seals, which  
are then placed on the door flange and rolled on.  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
General body repairs, exterior - Edition 06.2017  
Note  
When removing the door seal, the sealant is distributed across  
the inside of the door seal. The sides are bent upwards slightly  
when this is being done. If the door seal is then refitted, sealing  
and firm seating are no longer guaranteed.  
Therefore, each door seal which has been removed complete‐  
ly must be replaced by a “tap-on seal”.  
If a door seal has been partially removed, squeeze sides of  
door seal together before installing.  
Removal and installation are only described for the left inner  
door seal. The procedure for the right-hand side is basically  
the same.  
For reasons of clarity, the rear door is shown removed.  
Removing  
– Remove sill panel trim ⇒ General body repairs, interior; Rep.  
gr. 70 ; Trims, interior; Removing and installing sill panel trim .  
1. Door  
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General body repairs, exterior - Edition 06.2017  
– To remove inner door seal, remove pillar trims as required ⇒  
General body repairs, interior; Rep. gr. 70 ; Trims, interior;  
Overview of fitting locations – trims, interior .  
– Pull door seal -1- off body flange -2-.  
Installing  
Note  
Do not kink vulcanised point -3-.  
– Start installing door seal -1- at top radius of door aperture  
-arrows-.  
– Align vulcanised point -3- between hinges.  
– Press door seal -1- onto body flange -2-.  
– Install pillar trims ⇒ General body repairs, interior; Rep. gr.  
70 ; Trims, interior .  
– Install sill panel strip ⇒ General body repairs, interior; Rep.  
gr. 70 ; Trims, interior; Removing and installing sill panel strip .  
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General body repairs, exterior - Edition 06.2017  
1.7  
Removing and installing outer door seal  
⇒ “1.7.2 Removing and installing door seal”, page 178  
1.7.1  
Removing and installing outer door seal  
Note  
Removal and installation are only described for the left inner  
door seal. The removal and installation of the right inner door  
seal are similar.  
Remove backing only immediately before installation. Working  
temperature approx. 20°C.  
Removing  
– Pull door seal -1- off door.  
Installing  
– Remove remaining adhesive residue with eraser disc for ad‐  
hesive strip remover - VAS 6349- .  
1. Door  
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General body repairs, exterior - Edition 06.2017  
– Immediately before bonding door seal, clean bonding surface  
thoroughly with adhesive remover D 002 000 10.  
Bonding surfaces must be free of dust and grease and there  
should be no adhesive residues.  
– Vulcanised point -2- of door seal must be in centre area of side  
member.  
– Pull off protective backing, and start fitting door seal -1- in up‐  
per rear radius -arrows- of door. Do not pull door seal exces‐  
sively to avoid stretching seal.  
– Press bonding surface of door seal firmly onto door -1- all  
around using roller - 3356- .  
1.7.2  
Removing and installing door seal  
Note  
The removal and installation sequence is described only for  
the right door seal. The removal and installation of the left door  
seal are similar.  
Remove backing only immediately before installation. Working  
temperature approx. 20°C.  
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Removing  
– Pull door seal -1- off door.  
Installing  
– Remove remaining adhesive residue with eraser disc for ad‐  
hesive strip remover - VAS 6349- .  
– Immediately before bonding door seal, clean bonding surface  
thoroughly with adhesive remover D 002 000 10.  
Bonding surfaces must be free of dust and grease and there  
should be no adhesive residues.  
– Vulcanised point -2- of door seal must be in centre area of side  
member.  
– Pull off protective backing, and start fitting door seal in upper  
rear radius -arrow- of door. Do not pull door seal excessively  
to avoid stretching seal.  
– Press bonding surface of door seal -3- firmly onto door -1- all  
around using roller - 3356- .  
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