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Table of Contents > Starter, current supply, CCS > Checking, Charging, Removing and installing battery

VW Tiguan Electrical System ➜ Checking, Charging, Removing and installing battery

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
27 – Starter, current supply, CCS  
1
Battery  
⇒ “1.2 Removing and installing battery”, page 7  
⇒ “1.3 Disconnecting and connecting battery”, page 14  
⇒ “1.4 Removing and installing battery tray”, page 17  
⇒ “1.5 Checking battery”, page 18  
⇒ “1.6 Charging battery”, page 19  
⇒ “1.7 Removing and installing earth wire with battery monitor  
control unit J367 ”, page 19  
⇒ “1.8 Adapting battery monitor control unit J367 ”, page 21  
1.1  
Assembly overview - battery  
⇒ “1.1.2 Assembly overview - battery; battery in luggage com‐  
partment”, page 6  
1.1.1  
Assembly overview - battery; battery in engine compartment  
4
Rep. gr.27 - Starter, current supply, CCS  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
1 - Heat shield sleeve  
2 - Cover  
❑ For positive battery ter‐  
minal  
❑ Not fitted in all vehicles  
3 - Cover  
❑ For negative battery ter‐  
minal  
4 - Nut  
❑ 6 Nm  
5 - Electrical connector  
❑ For battery monitor con‐  
trol unit - J367-  
❑ Observe specified se‐  
quence for work steps  
when connecting earth  
cable ⇒ page 14  
6 - Nut  
❑ 9 Nm  
7 - Earth cable  
8 - Nut  
❑ 20 Nm  
9 - Earth cable  
❑ With battery terminal  
clamp and battery mon‐  
itor control unit - J367-  
❑ Adapting battery moni‐  
tor control unit - J367-  
⇒ page 21  
❑ Disconnecting and con‐  
necting ⇒ page 14  
❑ Removing and installing ⇒ page 19  
10 - Battery  
❑ Removing and installing ⇒ page 7  
❑ Disconnecting and connecting ⇒ page 14  
❑ Renewing (on vehicles equipped with Start/Stop system) ⇒ page 9  
11 - Bolts  
❑ Qty. 3  
❑ 9 Nm  
12 - Battery tray  
❑ Removing and installing ⇒ page 17  
13 - Retaining clip  
14 - Bolt  
❑ 20 Nm  
15 - Positive cable  
❑ With battery terminal clamp  
❑ Disconnecting and connecting ⇒ page 14  
16 - Cover  
❑ For positive cable  
1. Battery  
5
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Electrical system - Edition 11.2018  
1.1.2  
Assembly overview - battery; battery in luggage compartment  
1 - Earth cable  
❑ With battery terminal  
clamp and battery mon‐  
itor control unit - J367-  
❑ Removing and installing  
⇒ page 20  
❑ Disconnecting and con‐  
necting ⇒ page 16  
❑ Adapting battery moni‐  
tor control unit - J367-  
⇒ page 21  
2 - Nut  
❑ 6 Nm  
3 - Electrical connector  
❑ For battery monitor con‐  
trol unit - J367-  
❑ Observe specified se‐  
quence for work steps  
when connecting earth  
cable ⇒ page 16  
4 - Reinforcement  
❑ Removing and installing  
5 - Bolt  
❑ Qty. 4  
❑ 20 Nm  
6 - Main fuse carrier  
❑ With battery terminal  
clamp  
❑ Assembly overview  
⇒ page 284  
❑ Disconnecting and con‐  
necting ⇒ page 16  
7 - Cover  
❑ For positive battery terminal  
8 - Battery - A-  
❑ Removing and installing ⇒ page 10  
❑ Disconnecting and connecting ⇒ page 16  
❑ Renewing (on vehicles equipped with Start/Stop system) ⇒ page 13  
9 - Bolt  
❑ 20 Nm  
10 - Retaining clip  
11 - Battery tray  
❑ Integrated with body  
12 - Central gas venting system  
❑ With grommet  
13 - Nut  
❑ 20 Nm  
6
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
1.2  
Removing and installing battery  
⇒ “1.2.2 Removing and installing battery, battery in luggage com‐  
partment”, page 10  
1.2.1  
Removing and installing battery; battery  
in engine compartment  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
♦ Torque wrench - V.A.G 1783-  
Removing  
– Switch off ignition and all electrical consumers.  
– Keep the ignition key outside the vehicle to prevent the ignition  
from being switched on unintentionally.  
– Open cover of heat insulation sleeve.  
1. Battery  
7
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– Open cover -4- on battery negative terminal.  
– Loosen nut -6- a few turns.  
– Pull battery clamp -5- of earth wire off negative battery termi‐  
nal.  
– If fitted, open cover -3- on battery positive terminal.  
– Loosen nut -2- a few turns.  
– Pull battery clamp -1- of positive cable off positive battery ter‐  
minal.  
8
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– Pull heat insulation sleeve -4- upwards slightly.  
– Unscrew bolt -2- on securing bracket -1-.  
– Detach securing bracket -1-.  
– Lift out battery -3- from engine compartment at an angle of 45°.  
Installing  
Install in the reverse order of removal, observing the following:  
Caution  
A loosely fitted battery creates the following dangers:  
♦ Shortened service life caused by vibration damage (dan‐  
ger of explosion).  
♦ The plates in the battery cells will be damaged if the bat‐  
tery is not secured correctly.  
♦ Damage to battery casing by clamping bracket (possible  
leakage of acid with high consequential costs).  
♦ Poor crash safety.  
Note  
Only install maintenance-free batteries in accordance to spec‐  
ifications “TL82506” (as of December 1997) and  
“VW75073” (as of August 2001).  
Batteries from the replacement parts range feature a base  
strip adapter for matching to different retainer flanges.  
The ⇒ battery operating instructions give details of when and  
how to use the base strip adapter.  
Vehicles with start/stop system  
Note  
Due to higher demands on the deep-cycle resistance, a spe‐  
cial battery is used in vehicles equipped with a start/stop  
system.  
When renewing the battery, note the correct part designation.  
Batteries intended for use in vehicles with a start/stop system  
are marked “AGM” (Absorbent Glass Mat) or “EFB” (En‐  
hanced Flooded Battery).  
Continued for all vehicles  
1. Battery  
9
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– Insert battery in battery tray -1- in such a way that battery base  
strip makes contact at bottom and side of stop -arrows-.  
It should no longer be possible to move battery towards rear  
or sides.  
– Fit securing bracket -1-.  
Make sure that lug -arrow- on securing bracket -1- engages  
into recess in battery base strip.  
– Tighten bolt -2- for securing bracket -1-.  
– Checking battery is seated securely  
With ignition and electrical equipment switched off, connect bat‐  
tery in the following sequence:  
– Fit battery clamp -3- of positive cable to positive battery ter‐  
minal “+”.  
– Tighten nut -4-.  
– Connect battery ⇒ page 14 .  
Note  
If the battery is renewed, the battery monitor control unit - J367-  
must be adapted ⇒ page 21 .  
Specified torques  
⇒ “1.1.1 Assembly overview - battery; battery in engine com‐  
partment”, page 4  
1.2.2  
Removing and installing battery, battery  
in luggage compartment  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
10  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
♦ Torque wrench - V.A.G 1410-  
WARNING  
Always make sure to comply with the warning notices and  
safety regulations when working on the battery ⇒ Electrical  
system, General information; Rep. gr. 27 ; Battery .  
Removing  
– Switch off ignition and all electrical consumers.  
– Store the ignition key outside the vehicle to prevent the ignition  
from being switched on unintentionally.  
– Remove lock carrier trim ⇒ General body repairs, interior;  
Rep. gr. 70 ; Luggage compartment trims; Removing and in‐  
stalling lock carrier trim .  
– Loosen nut -2- a few turns.  
– Pull battery clamp -1- of earth wire off negative battery termi‐  
nal.  
1. Battery  
11  
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Electrical system - Edition 11.2018  
– Pull central gas venting system -2- off battery - A- .  
– Remove retainer -3- for wire from reinforcement -1-.  
– Unscrew bolts -arrows-.  
– Remove reinforcement -1- upwards.  
12  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
– Open cover -2- for positive battery terminal.  
– Loosen nut -5- a few turns.  
– Pull battery clamp with main fuse carrier -4- off positive battery  
terminal.  
– Unscrew bolt -arrow- from securing bracket -3-.  
– Detach securing bracket -3-.  
– Pull battery - A- -1- in direction of travel and slightly towards  
left out of battery tray.  
– Lift battery - A- -1- out of luggage compartment.  
Installing  
Install in the reverse order of removal, observing the following:  
Caution  
A loosely fitted battery creates the following dangers:  
♦ Shortened service life caused by vibration damage (dan‐  
ger of explosion).  
♦ The plates in the battery cells will be damaged if the bat‐  
tery is not secured correctly.  
♦ Damage to battery casing by clamping bracket (possible  
leakage of acid with high consequential costs).  
♦ Poor crash safety.  
Note  
Only install maintenance-free batteries in accordance to spec‐  
ifications “TL82506” (as of December 1997) and  
“VW75073” (as of August 2001).  
Batteries from the replacement parts range feature a base  
strip adapter for matching to different retainer flanges.  
The ⇒ battery operating instructions give details of when and  
how to use the base strip adapter.  
Vehicles with start/stop system  
Note  
Due to higher demands on the deep-cycle resistance, a spe‐  
cial battery is used in vehicles equipped with a start/stop  
system.  
When renewing the battery, note the correct part designation.  
Batteries intended for use in vehicles with a start/stop system  
are marked “AGM” (Absorbent Glass Mat) or “EFB” (En‐  
hanced Flooded Battery).  
Continued for all vehicles  
1. Battery  
13  
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Electrical system - Edition 11.2018  
– Place battery - A- into battery tray -1- so that battery base strip  
lies against stops at bottom and sides -arrows-.  
It should no longer be possible to move battery - A- towards  
rear or sides.  
– Fit securing bracket -3-.  
– Tighten bolt -arrow- for securing bracket -3-.  
– Ensure that battery - A- is seated securely.  
With ignition and electrical equipment switched off, connect bat‐  
tery - A- in the following sequence:  
– Push battery clamp with main fuse carrier -4- onto positive  
battery terminal.  
– Tighten nut -5-.  
– Close cover -2- for positive battery terminal.  
– Connect battery - A- ⇒ page 16 .  
Note  
If the battery is renewed, the battery monitor control unit - J367-  
must be adapted ⇒ page 21 .  
Specified torques  
⇒ “1.1.2 Assembly overview - battery; battery in luggage com‐  
partment”, page 6  
1.3  
Disconnecting and connecting battery  
⇒ “1.3.2 Disconnecting and connecting battery, battery in luggage  
compartment”, page 16  
1.3.1  
Disconnecting and connecting battery;  
battery in engine compartment  
Special tools and workshop equipment required  
14  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
♦ Torque wrench - V.A.G 1783-  
Disconnecting  
– Switch off ignition and all electrical consumers.  
– Keep the ignition key outside the vehicle to prevent the ignition  
from being switched on unintentionally.  
– Open cover -1- on battery negative terminal.  
– Loosen nut -3- a few turns.  
– Pull battery clamp -2- of earth wire off battery terminal.  
Connecting  
Observe the following when connecting the battery:  
1. Battery  
15  
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– Separate electrical connector -2- on battery monitor control  
unit - J367- -3-.  
– Fit battery terminal clamp of earth cable to negative battery  
terminal “–” by hand.  
– Tighten nut -1-.  
– Reconnect connector -2- to battery monitor control unit -  
J367- .  
– Switch on ignition.  
– Check time and adjust, if necessary.  
– Completely open windows, and then completely close them.  
– Then, with windows closed, pull window regulator switches  
until relay can be heard to switch.  
– Check convenience mode of the window regulators.  
With convenience closing activated, windows must close fully  
without the need for holding the window regulator switch.  
Note  
After the voltage supply has been switched back on, the vehicle  
must travel several meters before the ESP warning lamp goes  
out.  
Specified torques  
⇒ “1.1.1 Assembly overview - battery; battery in engine com‐  
partment”, page 4  
1.3.2  
Disconnecting and connecting battery,  
battery in luggage compartment  
Caution  
Observe the following instructions and precautions on safety  
when working on pyrotechnic components:  
♦ Contrary to the following description, the battery must be  
disconnected with the ignition SWITCHED ON when  
working on pyrotechnic components (e.g. airbags, belt  
tensioners) ⇒ General body repairs, interior; Rep. gr. 00 ;  
Safety precautions; Safety precautions when working on  
pyrotechnic components .  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1410-  
16  
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Disconnecting  
– Switch off ignition and all electrical consumers.  
– Store the ignition key outside the vehicle to prevent the ignition  
from being switched on unintentionally.  
– Remove luggage compartment floor from vehicle towards  
rear.  
– Loosen nut -2- a few turns.  
– Pull battery clamp -1- of earth wire off negative battery termi‐  
nal.  
Connecting  
Observe the following when connecting the battery:  
– Separate electrical connector -2- on battery monitor control  
unit - J367- -3-.  
– Fit battery terminal clamp of earth cable to negative battery  
terminal “–” by hand.  
– Tighten nut -1-.  
– Reattach electrical connector -2- to battery monitor control unit  
- J367- -3-.  
– Switch on ignition.  
– Check time and adjust, if necessary.  
– Completely open windows, and then completely close them.  
– Then, with windows closed, pull window regulator switches  
until relay can be heard to switch.  
– Check convenience mode of the window regulators.  
With convenience closing activated, windows must close fully  
without the need for holding the window regulator switch.  
Note  
After the voltage supply has been switched back on, the vehicle  
must travel several meters before the ESP warning lamp goes  
out.  
Specified torques  
⇒ “1.1.2 Assembly overview - battery; battery in luggage com‐  
partment”, page 6  
1.4  
Removing and installing battery tray  
Special tools and workshop equipment required  
1. Battery  
17  
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♦ Torque wrench - V.A.G 1331-  
Removing  
– Remove battery - A- ⇒ page 7 .  
– If necessary, remove air filter housing ⇒ Rep. gr. 23 ; Air filter;  
Removing and installing air filter housing or ⇒ Rep. gr. 24 ;  
Air filter; Removing and installing air filter housing .  
– Lay wiring harness on battery tray -arrows A- to one side.  
– If fitted, release fastener -arrow B- on water separator for dual  
clutch gearbox -1-, and unclip water separator -1- upwards  
from battery tray.  
– If fitted, release fasteners -arrows C- on bracket for control unit  
for NOx sender - J583- -2-, and pull bracket for control unit for  
NOx sender - J583- -2- upwards off battery tray.  
– Unscrew bolts -arrows-.  
– Remove battery tray -1-.  
Installing  
Install in reverse order of removal.  
Specified torques  
⇒ “1.1.1 Assembly overview - battery; battery in engine com‐  
partment”, page 4  
1.5  
Checking battery  
Check battery ⇒ Electrical system, General information; Rep. gr.  
27 ; Checking battery .  
The battery - A- is monitored in the self-diagnosis function of the  
data bus diagnostic interface - J533- in Guided Fault Find-  
ing mode ⇒ Vehicle diagnostic tester.  
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1.6  
Charging battery  
Charging battery ⇒ Electrical System, General Information; Rep.  
gr. 27 ; Charging battery .  
1.7  
Removing and installing earth wire with  
battery monitor control unit - J367-  
⇒ “1.7.2 Removing and installing earth cable with battery monitor  
control unit J367 , battery in luggage compartment”, page 20  
1.7.1  
Removing and installing earth cable with  
battery monitor control unit - J367- , bat‐  
tery in engine compartment  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
Removing  
– Remove battery - A- ⇒ page 7 .  
– Separate electrical connector -2- on battery monitor control  
unit - J367- -3-.  
1. Battery  
19  
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Electrical system - Edition 11.2018  
– Unscrew nut -1- from earth cable -2-.  
– Unscrew nut -3-.  
– Remove earth wire with battery monitor control unit - J367-  
-4-.  
Installing  
Install in the reverse order of removal, observing the following:  
– Adapt battery monitor control unit - J367- ⇒ page 21 .  
Specified torques  
⇒ “1.1.1 Assembly overview - battery; battery in engine com‐  
partment”, page 4  
1.7.2  
Removing and installing earth cable with  
battery monitor control unit - J367- , bat‐  
tery in luggage compartment  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1331-  
Removing  
– Remove luggage compartment floor from vehicle towards  
rear.  
20  
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– Loosen nut -1- a few turns.  
– Pull battery clamp of earth cable -2- off negative battery ter‐  
minal.  
– Release and disconnect electrical connector -3- on battery  
monitor control unit - J367- .  
– Unscrew nut -4-.  
– Remove earth cable -2- with battery monitor control unit -  
J367- .  
Installing  
Install in the reverse order of removal, observing the following:  
– Adapt battery monitor control unit - J367- ⇒ page 21 .  
Specified torques  
⇒ “1.1.2 Assembly overview - battery; battery in luggage com‐  
partment”, page 6  
1.8  
Adapting battery monitor control unit -  
J367-  
After the installation of a new starter battery or a new battery  
monitor control unit - J367- , the battery monitor control unit -  
J367- must be adapted.  
– Connect ⇒ Vehicle diagnostic tester ⇒ page 313 .  
– Adapt battery monitor control unit - J367- ⇒ Vehicle diagnostic  
tester.  
1. Battery  
21  
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