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Table of Contents > Lights, bulbs, switches - exterior > Removing, installing and adjusting Headlights

VW Tiguan Electrical System ➜ Removing, installing and adjusting Headlights

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
94 – Lights, bulbs, switches - exterior  
1
Headlights  
⇒ “1.2 Removing and installing headlight”, page 111  
⇒ “1.3 Adjusting headlights”, page 112  
⇒ “1.4 Adjusting headlight installation position”, page 112  
⇒ “1.5 Removing and installing front turn signal bulb M5 / M7 ”,  
page 113  
⇒ “1.6 Installing repair kit for headlight housing”, page 114  
⇒ “1.7 Converting headlights from driving on right to driving on  
left”, page 116  
⇒ “1.8 Converting headlights from driving on left to driving on  
right”, page 116  
⇒ “1.9 Removing and installing headlight range control motor  
V48 / V49 ”, page 117  
⇒ “1.10 Removing and installing dipped beam bulb”, page 123  
⇒ “1.11 Removing and installing headlight main beam bulb M30 /  
M32 ”, page 128  
⇒ “1.12 Removing and installing side light bulb M1 / M3 ”,  
page 133  
⇒ “1.13 Removing and installing daytime running light bulb L174 /  
L175 ”, page 133  
⇒ “1.14 Removing and installing LED modules for daytime run‐  
ning light and side light L176 / L177 ”, page 134  
⇒ “1.15 Removing and installing bulbs for cornering light L148 /  
L149 ”, page 136  
⇒ “1.16 Removing and installing output module for headlight  
J667 / J668 ”, page 136  
⇒ “1.17 Removing and installing output module 1 for LED head‐  
light A27 / A31 ”, page 139  
⇒ “1.18 Removing and installing swivel module position sensor  
G474 / G475 ”, page 141  
⇒ “1.19 Removing and installing dynamic cornering light control  
motor V318 / V319 ”, page 141  
1.1  
Assembly overview - headlight  
⇒ “1.1.2 Assembly overview - LED headlights without variable  
light distribution”, page 106  
⇒ “1.1.3 Assembly overview - LED headlights with variable light  
distribution”, page 108  
⇒ “1.1.4 Assembly overview - add-on parts for headlights”,  
page 110  
⇒ “1.1.5 Assembly overview - repair kit for headlight housing”,  
page 111  
1.1.1  
Assembly overview - dual halogen headlight  
1. Headlights  
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Electrical system - Edition 11.2018  
1 - Bolt  
❑ Qty. 3  
❑ Specified torque ⇒  
General body repairs,  
exterior; Rep. gr. 50 ;  
Lock carrier; Assembly  
overview - lock carrier  
2 - Mounting plate  
3 - Bolt  
❑ 4 Nm  
4 - Compensation element  
5 - Headlight main beam bulb  
❑ Left headlight main  
beam bulb - M30-  
❑ Right headlight main  
beam bulb - M32-  
❑ Removing and installing  
⇒ page 128  
6 - Housing cover  
❑ For bulbs for main beam  
headlight  
7 - Headlight range control mo‐  
tor  
❑ Left headlight range  
control motor - V48-  
❑ Right headlight range  
control motor - V49-  
❑ Removing and installing  
⇒ page 117  
8 - Bolts  
❑ Qty. 2  
❑ 2.5 Nm  
9 - Housing cover  
❑ For headlight range control motor.  
❑ To be used in event of repairs  
10 - Bolts  
❑ To be used in event of repairs  
❑ Qty. 2  
❑ 2 Nm  
11 - Front turn signal bulb  
❑ Front left turn signal bulb - M5-  
❑ Front right turn signal bulb - M7-  
❑ Removing and installing ⇒ page 113  
12 - Handle  
❑ With bulb carrier  
❑ For front turn signal bulb  
13 - Headlight dipped beam bulb  
❑ Left headlight dipped beam bulb - M29-  
❑ Right headlight dipped beam bulb - M31-  
❑ Removing and installing ⇒ page 123  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
14 - Bulb carrier  
❑ For headlight dipped beam bulbs  
15 - Housing cover  
❑ For headlight dipped beam bulb and side light/daytime running light bulb  
16 - Bulb carrier  
❑ For side light/daytime running light bulb  
17 - Side light/daytime running light bulb  
❑ Left side light bulb - M1- / left daytime running light bulb - L174-  
❑ Right side light bulb - M3- / right daytime running light bulb - L175-  
❑ Removing and installing ⇒ page 133  
18 - Speed nut  
19 - Bolt  
❑ 4 Nm  
20 - Headlights  
❑ Removing and installing ⇒ page 111  
❑ Adjusting ⇒ page 112  
21 - Stop bolt  
22 - Banjo bolt  
❑ For height adjustment of headlight  
23 - Bolt  
❑ 4 Nm  
24 - Compensation element  
25 - Bolt  
❑ Only needs to be loosened  
❑ 4 Nm  
1. Headlights  
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Electrical system - Edition 11.2018  
1.1.2  
Assembly overview - LED headlights without variable light distribution  
1 - Bolt  
❑ Qty. 3  
❑ Specified torque ⇒  
General body repairs,  
exterior; Rep. gr. 50 ;  
Lock carrier; Assembly  
overview - lock carrier  
2 - Mounting plate  
3 - Bolt  
❑ 4 Nm  
4 - Bolt  
❑ Only needs to be loos‐  
ened  
❑ 4 Nm  
5 - Compensation element  
❑ Qty. 2  
6 - Bolt  
❑ To be used in event of  
repairs  
❑ Qty. 6  
❑ 1.5 Nm  
7 - Housing cover  
❑ For bulbs for main beam  
headlight  
❑ To be used in event of  
repairs  
8 - Bolt  
❑ Qty. 4  
❑ 1.5 Nm  
9 - LED module for headlight  
dipped beam bulb  
❑ Left headlight dipped beam bulb - M29-  
❑ Right headlight dipped beam bulb - M31-  
❑ Removing and installing ⇒ page 124  
10 - LED module for headlight dipped beam bulb  
❑ Left headlight dipped beam bulb - M29-  
❑ Right headlight dipped beam bulb - M31-  
❑ Removing and installing ⇒ page 124  
11 - Headlights  
❑ Removing and installing ⇒ page 111  
❑ Adjusting ⇒ page 112  
12 - Bolt  
❑ 4 Nm  
13 - Speed nut  
14 - Power output module for headlight  
❑ Output module for left headlight - J667-  
❑ Output module for right headlight - J668-  
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❑ Removing and installing ⇒ page 136  
15 - Bolt  
❑ Qty. 3  
❑ 1.5 Nm  
16 - Headlight range control motor  
❑ Left headlight range control motor - V48-  
❑ Right headlight range control motor - V49-  
❑ Removing and installing ⇒ page 119  
17 - Bolts  
❑ Qty. 2  
❑ 1.5 Nm  
18 - Bolt  
❑ To be used in event of repairs  
❑ Qty. 4  
❑ 1.5 Nm  
19 - Housing cover  
❑ For headlight range control motor.  
❑ To be used in event of repairs  
20 - Bolt  
❑ Qty. 4  
❑ 1.5 Nm  
21 - Output module 1 for left LED headlight  
❑ Output module 1 for right LED headlight - A27-  
❑ Output module 1 for left LED headlight - A31-  
❑ Removing and installing ⇒ page 139  
22 - Stop bolt  
23 - Banjo bolt  
❑ For height adjustment of headlight  
24 - Bolt  
❑ 4 Nm  
25 - LED module for headlight main beam bulb  
❑ Left headlight main beam bulb - M30-  
❑ Right headlight main beam bulb - M32-  
❑ Removing and installing ⇒ page 129  
26 - Bolt  
❑ Qty. 2  
❑ 1.5 Nm  
27 - Housing cover  
❑ For headlight dipped beam bulbs  
❑ To be used in event of repairs  
28 - Bolt  
❑ To be used in event of repairs  
❑ Qty. 3  
❑ 1.5 Nm  
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Electrical system - Edition 11.2018  
1.1.3  
Assembly overview - LED headlights with variable light distribution  
1 - Bolt  
❑ Qty. 3  
❑ Specified torque ⇒  
General body repairs,  
exterior; Rep. gr. 50 ;  
Lock carrier; Assembly  
overview - lock carrier  
2 - Mounting plate  
3 - Bolt  
❑ 4 Nm  
4 - Housing cover  
❑ For bulbs for main beam  
headlight  
❑ To be used in event of  
repairs  
5 - Bolt  
❑ To be used in event of  
repairs  
❑ Qty. 3  
❑ 1.5 Nm  
6 - Bolt  
❑ To be used in event of  
repairs  
❑ Qty. 4  
❑ 1.5 Nm  
7 - Housing cover  
❑ For headlight dipped  
beam bulbs  
❑ To be used in event of  
repairs  
8 - Bolt  
❑ Qty. 3  
❑ 1.5 Nm  
9 - LED module for daytime running light and side light -L176- / -L177-  
❑ Left LED module for daytime running light and side light - L176-  
❑ Right LED module for daytime running light and side light - L177-  
❑ Removing and installing ⇒ page 134  
10 - Bolt  
❑ Qty. 5  
❑ 1.5 Nm  
11 - LED module for headlight dipped beam bulb  
❑ Left headlight dipped beam bulb - M29-  
❑ Right headlight dipped beam bulb - M31-  
❑ Removing and installing ⇒ page 126  
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Tiguan 2016 ➤ , Tiguan RUS 2017 ➤  
Electrical system - Edition 11.2018  
12 - Compensation element  
13 - Speed nut  
14 - Bolt  
❑ 4 Nm  
15 - Headlights  
❑ Removing and installing ⇒ page 111  
❑ Adjusting ⇒ page 112  
16 - Power output module for headlight  
❑ Output module for left headlight - J667-  
❑ Output module for right headlight - J668-  
❑ Removing and installing ⇒ page 137  
17 - Bolt  
❑ Qty. 3  
❑ 1.5 Nm  
18 - Bolt  
❑ Qty. 4  
❑ 1.5 Nm  
19 - Output module 1 for left LED headlight  
❑ Output module 1 for right LED headlight - A27-  
❑ Output module 1 for left LED headlight - A31-  
❑ Removing and installing ⇒ page 140  
20 - Stop bolt  
21 - Banjo bolt  
❑ For height adjustment of headlight  
22 - Bolt  
❑ 4 Nm  
23 - Headlight range control motor  
❑ Left headlight range control motor - V48-  
❑ Right headlight range control motor - V49-  
❑ Removing and installing ⇒ page 120  
24 - Bolt  
❑ Qty. 2  
❑ 1.5 Nm  
25 - Housing cover  
❑ For headlight range control motor.  
❑ To be used in event of repairs  
26 - Bolt  
❑ To be used in event of repairs  
❑ Qty. 4  
❑ 1.5 Nm  
27 - LED module for headlight main beam bulb  
❑ Left headlight main beam bulb - M30-  
❑ Right headlight main beam bulb - M32-  
❑ Removing and installing ⇒ page 131  
28 - Bolt  
❑ Qty. 2  
1. Headlights  
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Electrical system - Edition 11.2018  
❑ 1.5 Nm  
29 - Compensation element  
30 - Bolt  
❑ Only needs to be loosened  
❑ 4 Nm  
1.1.4  
Assembly overview - add-on parts for headlights  
1 - Headlights  
❑ Removing and installing  
⇒ page 111  
❑ Adjusting ⇒ page 112  
2 - Cover trim  
❑ Only for LED headlights  
with variable light distri‐  
bution  
3 - Retaining spring  
❑ Qty. 3  
❑ Only for LED headlights  
with variable light distri‐  
bution  
4 - Seal  
5 - Trim strip  
❑ Only for LED headlights  
with variable light distri‐  
bution  
6 - Breather hose  
❑ Not on dual halogen  
headlights  
7 - Bolt  
❑ Not on dual halogen  
headlights  
❑ 1 Nm  
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1.1.5  
Assembly overview - repair kit for headlight housing  
1 - Headlights  
Removing and installing  
❑ Adjusting ⇒ page 112  
2 - Upper retaining tab  
❑ Removing and installing  
⇒ page 114  
3 - Bolt  
❑ Qty. 2  
❑ 1 Nm  
4 - Inner retaining tab  
❑ Removing and installing  
⇒ page 114  
5 - Bolt  
❑ Qty. 2  
❑ 1 Nm  
6 - Rear retaining tab  
❑ Removing and installing  
⇒ page 114  
7 - Bolt  
❑ Qty. 2  
❑ 1 Nm  
8 - Bolt  
❑ Qty. 2  
❑ 1 Nm  
9 - Outer retaining tab  
❑ Removing and installing  
⇒ page 114  
1.2  
Removing and installing headlight  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1410-  
1. Headlights  
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Electrical system - Edition 11.2018  
Removing  
– Remove front bumper cover ⇒ General body repairs, exterior;  
Rep. gr. 63 ; Front bumper; Removing and installing bumper  
cover .  
– Loosen bolt -1- a few turns.  
– Unscrew bolts -2-, -3- and -5-.  
– Release and disconnect connector on headlight -4-.  
– Guide out headlight -4- towards front. When doing this, detach  
headlight seal from wing.  
– On LED headlights, note breather hose on headlight -4-.  
Installing  
Install in the reverse order of removal, observing the following:  
– Press headlight into bumper guide.  
– On LED headlights, make sure that the breather hose is posi‐  
tioned properly.  
– Ensure uniform gap all around headlight ⇒ page 112 .  
– Check headlight setting and adjust headlight if necessary  
⇒ Maintenance ; Booklet 40.1 ; Descriptions of work  
Specified torques  
⇒ “1.1 Assembly overview - headlight”, page 103  
1.3  
Adjusting headlights  
1.3.1  
Adjusting headlights  
Adjusting headlights ⇒ Maintenance ; Booklet 40.1 ; Descriptions  
of work  
1.3.2  
Adjusting fog lights  
Adjusting fog lights ⇒ Maintenance ; Booklet 40.1 ; Descriptions  
of work  
1.4  
Adjusting headlight installation position  
Special tools and workshop equipment required  
♦ Torque wrench - V.A.G 1410-  
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Procedure  
– Remove front bumper cover ⇒ General body repairs, exterior;  
Rep. gr. 63 ; Front bumper; Removing and installing bumper  
cover .  
– Loosen bolts -1-, -2-, -3- and -5-.  
– Ensure uniform gap between headlight -4- and wing.  
– Tighten bolts -2- and -3-.  
– Close bonnet.  
– Adjust banjo bolt of bolt -5- to ensure gaps are even all round.  
– Open bonnet.  
– Tighten bolt -5- inside banjo bolt.  
– Tighten bolt -1-.  
– Perform functional check.  
– Check headlight setting and adjust headlight if necessary  
⇒ Maintenance ; Booklet 40.1 ; Descriptions of work  
Specified torques  
⇒ “1.1 Assembly overview - headlight”, page 103  
1.5  
Removing and installing front turn signal  
bulb -M5- / -M7-  
⇒ “1.5.2 Removing and installing front turn signal bulb M5 / M7 ,  
LED headlights”, page 114  
1.5.1  
Removing and installing front turn signal  
bulb -M5- / -M7- , dual halogen head‐  
lights  
Note  
Removal and installation are described for the left side. The re‐  
moval and installation procedure for the right-hand side is basi‐  
cally the same.  
1. Headlights  
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Removing  
– Release bulb carrier -1- in -direction of arrow A-.  
– Pull bulb carrier -1- with front left turn signal bulb - M5- out of  
mounting on headlight.  
– Push front left turn signal bulb - M5- -2- slightly into bulb carrier  
-1- and, at the same time, turn it to stop in  
-direction of arrow B-. Then, pull it out of bulb carrier.  
Installing  
Install in the reverse order of removal, observing the following:  
Caution  
Risk of damage to the headlight.  
♦ Do not touch the glass part of the bulb with bare fingers.  
Fingers leave traces of grease on the glass bulb, which  
evaporate when the bulb is switched on and cause the  
glass bulb to cloud over.  
♦ Wear e.g. clean fabric gloves when inserting bulbs.  
♦ Make sure the housing cover is correctly seated when in‐  
stalling. The ingress of water will cause permanent dam‐  
age to the headlight.  
– Perform functional check.  
– Check headlight setting and adjust headlight if necessary  
⇒ Maintenance ; Booklet 40.1 ; Descriptions of work  
1.5.2  
Removing and installing front turn signal  
bulb -M5- / -M7- , LED headlights  
Note  
The front turn signal bulbs (LEDs) are integrated in the headlight.  
These LEDs cannot be renewed. The headlight can be renewed  
only as a complete unit.  
– Removing and installing headlights ⇒ page 111 .  
1.6  
Installing repair kit for headlight housing  
Special tools and workshop equipment required  
♦ Torque screwdriver - V.A.G 1624-  
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Note  
If retaining tabs broke off the headlights, they can be renewed using the repair kit for headlight housing.  
There is therefore no need to renew the entire headlight.  
There are different repair kits available for the left and right headlight ⇒ Electronic parts catalogue .  
Removal and installation are described for the left side. The removal and installation procedure for the right-  
hand side is basically the same.  
– Remove headlight whose retaining tab is broken  
⇒ page 111 .  
– Remove remaining parts of broken retaining tab from head‐  
light housing.  
– Fit retaining tab -1- of repair kit to headlamp and secure it with  
bolt -2-.  
– Install headlight, and align it flush to body contour  
⇒ page 111 .  
– Perform functional check.  
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– Check headlight setting and adjust headlight if necessary  
⇒ Maintenance ; Booklet 40.1 ; Descriptions of work  
Specified torques  
⇒ “1.1.5 Assembly overview - repair kit for headlight housing”,  
page 111  
1.7  
Converting headlights from driving on  
right to driving on left  
1.7.1  
Changing headlights over from driving  
on right to driving on left (dual halogen  
headlights)  
If an RHD vehicle is driven in a left-traffic country, or vice versa,  
the headlights do not need to be adapted in any way.  
1.7.2  
Converting headlights from driving on  
right to driving on left, LED headlights  
If a right-hand drive vehicle is driven in a left-hand drive country,  
or vice versa, the headlights must be converted. This is necessary  
in order to avoid dazzling oncoming traffic with the asymmetric  
low beam headlights.  
Note  
The conversion from driving on left to driving on right, or vice  
versa, is performed by means of the infotainment system.  
It is only permissible to make use of the headlight converter  
for a short period of time. When permanently driving in the  
respective country during a longer period of time, suitable  
headlights need to be installed according to valid specifica‐  
tions.  
– On the display unit for front information display and operating  
unit control unit - J685- , press button CAR .  
– Press function buttons Setup and Light .  
– Perform adjustment in menu “Light Settings”.  
1.8  
Converting headlights from driving on  
left to driving on right  
⇒ “1.8.2 Converting headlights from driving on left to driving on  
right, LED headlights”, page 117  
1.8.1  
Changing headlights over from driving  
on left to driving on right (dual halogen  
headlights)  
If an RHD vehicle is driven in a left-traffic country, or vice versa,  
the headlights do not need to be adapted in any way.  
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