Tiguan 2016 ➤ , Tiguan RUS 2017 ➤
General body repairs, interior - Edition 03.2017
69 – Passenger protection
1
Seat belts
⇒ “1.2 Assembly overview - front three-point seat belt”,
page 78
⇒ “1.3 Assembly overview - rear outer three-point seat belt”, page
79
lk
⇒ “1.4 Assembly overview - rear centre three-point seat belt”,
page 81
⇒ “1.5 Assembly overview - front belt buckle”, page 82
⇒ “1.6 Assembly overview - rear belt buckle”, page 83
⇒ “1.7 Removing and installing front three-point seat belt”,
page 83
⇒ “1.8 Removing and installing rear three-point seat belt”,
page 86
⇒ “1.9 Removing and installing front belt guide”, page 88
⇒ “1.10 Removing and installing front belt end fitting”, page 89
⇒ “1.11 Removing and installing rear outer belt end fitting”, page
89
⇒ “1.12 Removing and installing rear centre belt end anchor”,
page 90
⇒ “1.13 Removing and installing belt height adjuster”, page 90
⇒ “1.14 Removing and installing front belt buckle”, page 92
⇒ “1.15 Removing and installing rear belt buckle”, page 93
1.1
Overview of fitting locations - seat belts and anchorage points
1. Seat belts
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1 - Front belt buckles
❑ Assembly overview
⇒ page 82
❑ Removing and installing
⇒ page 92
2 - Front belt end anchor
❑ Assembly overview
⇒ page 78
❑ Removing and installing
⇒ page 89
3 - Belt inertia reel
❑ With front passenger
seat belt tensioner ignit‐
er 1 - N154- and control
unit for front right belt
tensioner - J855- .
❑ Assembly overview
⇒ page 78
❑ Removing and installing
⇒ page 83
4 - Belt height adjustment
❑ Assembly overview
⇒ page 78
❑ Removing and installing
⇒ page 90
5 - Rear outer belt end anchor
❑ Assembly overview
⇒ page 79
❑ Removing and installing
⇒ page 89
6 - Rear outer belt buckle
❑ Assembly overview
⇒ page 83
❑ Removing and installing ⇒ page 93
7 - Belt inertia reel
❑ For rear outer three-point seat belt.
❑ Assembly overview ⇒ page 79
❑ Removing and installing ⇒ page 86
8 - Belt inertia reel
❑ For rear centre three-point seat belt.
❑ Assembly overview ⇒ page 81
❑ Removing and installing ⇒ page 88
9 - Belt inertia reel
❑ For rear outer three-point seat belt.
❑ Assembly overview ⇒ page 79
❑ Removing and installing ⇒ page 86
10 - Belt height adjustment
❑ Assembly overview ⇒ page 78
❑ Removing and installing ⇒ page 90
11 - Rear centre belt end fitting
❑ Assembly overview ⇒ page 81
❑ Removing and installing ⇒ page 90
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12 - Rear outer belt end anchor
❑ Assembly overview ⇒ page 79
❑ Removing and installing ⇒ page 89
13 - Belt inertia reel
❑ For front three-point seat belt
❑ With driver seat belt tensioner igniter 1 - N153- and control unit for front left belt tensioner - J854- .
❑ Assembly overview ⇒ page 78
❑ Removing and installing ⇒ page 83
14 - Front belt end anchor
❑ Assembly overview ⇒ page 78
❑ Removing and installing ⇒ page 89
15 - Rear outer belt buckle
❑ Assembly overview ⇒ page 83
❑ Removing and installing ⇒ page 93
16 - Rear centre belt buckle
❑ Assembly overview ⇒ page 83
❑ Removing and installing ⇒ page 94
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1. Seat belts
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1.2
Assembly overview - front three-point seat belt
1 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
2 - Belt end fitting
❑ Removing and installing
⇒ page 89
3 - Clip
❑ Only fitted in vehicles
with reversible belt ten‐
sioner
4 - Front belt guide
❑ Removing and installing
⇒ page 88
❑ Observe correct instal‐
lation position when in‐
stalling.
5 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
6 - Belt anchor
❑ Must move to vertical
position or operated po‐
sition on its own after
bolt has been tightened.
7 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 20 Nm
8 - Belt height adjustment
❑ Removing and installing ⇒ page 90
❑ Always renew after belt tensioner has deployed with seat belt fastened.
9 - Belt inertia reel
❑ Driver side: with driver seat belt tensioner igniter 1 - N153- and control unit for front left belt tensioner -
J854- .
❑ Front passenger side: with front passenger seat belt tensioner igniter 1 - N154- and control unit for front
right belt tensioner - J855- .
❑ Removing and installing ⇒ page 83
❑ On vehicles with reversible belt tensioner, a test procedure must be performed in ⇒ Guided Fault Finding
after the seat belt has been renewed.
10 - Bolt
❑ If removed due to an accident with seat belt fastened, renew bolt.
❑ 40 Nm
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1.3
Assembly overview - rear outer three-
point seat belt
⇒ “1.3.2 Assembly overview - rear outer three-point seat belt, with
belt tensioner”, page 80
1.3.1
Assembly overview - rear outer three-point seat belt, without belt tensioner
1 - Belt inertia reel
❑ Removing and installing
⇒ page 86
2 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
3 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
4 - Rear outer belt end anchor
❑ Removing and installing
⇒ page 89
1. Seat belts
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1.3.2
Assembly overview - rear outer three-point seat belt, with belt tensioner
1 - Belt inertia reel
❑ Removing and installing
⇒ page 87
2 - Electrical wiring harness
3 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
4 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
5 - Rear outer belt end anchor
❑ Removing and installing
⇒ page 89
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1.4
Assembly overview - rear centre three-point seat belt
1 - Rear centre belt end fitting
❑ Removing and installing
⇒ page 90
2 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
3 - Nut
❑ Removed due to an ac‐
cident with seat belt fas‐
tened, renew nut.
❑ 40 Nm
4 - Rear centre belt guide
❑ Renew complete belt
guide if damaged.
❑ To remove, push lock‐
ing lugs inwards on both
sides and pull out belt
guide.
❑ When installing, push in
belt guide until it audibly
engages.
5 - Rear left seat backrest (2/3)
6 - Belt inertia reel
❑ Removing and installing
⇒ page 88
1. Seat belts
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1.5
Assembly overview - front belt buckle
1 - Front seat
❑ Driver side: with driver
side belt switch - E24- .
❑ Front passenger side:
with front passenger
side belt switch - E25- .
❑ Removing and installing
⇒ page 275
❑ Always renew after belt
tensioner has deployed
with seat belt fastened.
2 - Belt buckle
❑ Removing and installing
⇒ page 92
3 - Electrical wiring harness
❑ Only in conjunction with
belt switch
4 - Bolt
❑ Renew each time loos‐
ened
❑ 40 Nm
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1.6
Assembly overview - rear belt buckle
lk
1 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
2 - Centre belt buckle
❑ Depending on vehicle
equipment, with rear
centre belt switch -
E609-
❑ Removing and installing
⇒ page 94
❑ Always renew after belt
tensioner has deployed
with seat belt fastened.
3 - Seat frame for rear seat
(2/3)
4 - Bolt
❑ If removed due to an ac‐
cident with seat belt fas‐
tened, renew bolt.
❑ 40 Nm
5 - Outer belt buckle
❑ For left rear seat
❑ Depending on vehicle
equipment, with rear
belt switch, driver side -
E258-
❑ Removing and installing
⇒ page 93
❑ Always renew after belt
tensioner has deployed
with seat belt fastened.
6 - Bolt
❑ If removed due to an accident with seat belt fastened, renew bolt.
❑ 40 Nm
7 - Outer belt buckle
❑ For right rear seat
❑ Depending on vehicle equipment, with rear belt switch, front passenger side - E259-
❑ Removing and installing ⇒ page 93
❑ Always renew after belt tensioner has deployed with seat belt fastened.
8 - Seat frame for rear seat (1/3)
1.7
Removing and installing front three-
point seat belt
Note
Removal and installation is described for the left vehicle side.
Follow same instructions for the right side as appropriate.
1. Seat belts
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Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
Removing
WARNING
♦ Observe safety instructions for pyrotechnic components
⇒ page 3 .
♦ Observe disposal regulations for pyrotechnic components
⇒ page 4 .
lk
– Disconnect battery earth cable with ignition switched on ⇒
Electrical system; Rep. gr. 27 ; Battery; Connecting and dis‐
connecting battery .
– Remove B-pillar trims ⇒ page 220 .
– Remove front belt end fitting ⇒ page 89 .
– Remove front belt guide ⇒ page 88 .
– Unscrew bolt -1-.
– Remove belt guide fitting -2- with belt webbing.
WARNING
Before handling pyrotechnic components (e.g. separating the
electrical connector), the person handling them must ensure
that he/she is “electrically discharged”. To do this briefly touch,
for example, the door striker plate.
Vehicles without reversible belt tensioner
– Using a small screwdriver, release connector locking device
-arrow-, and pull off connector for seat belt tensioner igniter 1
-1-.
– Unscrew bolt -3- and remove belt inertia reel -2- from mount‐
ing.
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Vehicles with reversible belt tensioner
– Release and pull off connectors -2- and -5-.
– Remove spreader rivet -1-.
– Unscrew bolt -4- and remove belt inertia reel -3- from mount‐
ing.
Installing
WARNING
♦ Observe safety instructions for pyrotechnic components
⇒ page 3 .
♦ Before handling pyrotechnic components (e.g. connecting
the electrical connector), the person handling them must
ensure that he/she is “electrically discharged”. To do this
briefly touch, for example, the door striker plate.
Install in reverse order of removal, observing the following:
– If parts of the belt system are removed because of an accident,
the belt system bolts must be renewed.
Note
Ensure that the electrical connectors are pushed fully onto stop
and engage audibly.
– Fit belt inertia reel ensuring that anti-rotation tab -1- engages
in mounting -2- -arrow- and tighten bolt.
1. Seat belts
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– Connect connector -1- to igniter -arrow A-.
– Press in connector lock -2- -arrow B-. Doing so, the connector
will be fully inserted into igniter and locked at the same time.
WARNING
Battery must be connected with ignition switched on. If pyro‐
technic components (e.g. airbag, seat belt tensioners) are
repaired incorrectly, they may be accidentally triggered after
the battery is connected. Ensure that nobody is in vehicle when
connecting battery.
– Connect battery earth cable with ignition switched on ⇒ Elec‐
trical system; Rep. gr. 27 ; Battery; Connecting and discon‐
necting battery .
WARNING
If the ignition has not yet been switched on after the battery has
been reconnected “warning lamps in dash panel insert are off”,
the ignition (key or button) must only be switched on while sit‐
ting on the driver seat and with the seat set to rearmost
position.
Torque settings
♦ ⇒ “1.2 Assembly overview - front three-point seat belt”,
page 78
On vehicles with reversible belt tensioner, a test procedure must
be performed in ⇒ Guided Fault Finding after the seat belt has
been renewed.
1.8
Removing and installing rear three-point
lk
seat belt
⇒ “1.8.2 Removing and installing rear three-point seat belt, with
belt tensioner”, page 87
⇒ “1.8.3 Removing and installing rear centre three-point seat
belt”, page 88
1.8.1
Removing and installing rear three-point
seat belt, without belt tensioner
Removing
– Remove outer rear seat belt guide anchor ⇒ page 89 .
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– Unscrew bolt -1-.
– Remove belt inertia reel -2- from mounting.
Installing
Install in reverse order of removal, observing the following:
– If parts of the belt system are removed because of an accident,
the belt system bolts must be renewed.
Torque settings
♦ ⇒ “1.3.1 Assembly overview - rear outer three-point seat belt,
without belt tensioner”, page 79
1.8.2
Removing and installing rear three-point
seat belt, with belt tensioner
Removing
WARNING
♦ Observe safety instructions for pyrotechnic components
⇒ page 3 .
♦ Observe disposal regulations for pyrotechnic components
⇒ page 4 .
– Disconnect battery earth cable with ignition switched on ⇒
Electrical system; Rep. gr. 27 ; Battery; Connecting and dis‐
connecting battery .
– Remove outer rear seat belt guide anchor ⇒ page 89 .
WARNING
lk
Risk of injury due to unintentional triggering!
♦ Before handling pyrotechnic components (e.g. separating
the electrical connector), the person handling them must
ensure that he/she is “electrically discharged”. To do this
briefly touch, for example, the door striker plate.
– Disconnect wiring harness, and unclip connector -1-.
– Unscrew bolt -2-.
– Remove belt inertia reel -3- from mounting.
Installing
WARNING
♦ Risk of injury due to unintentional triggering!
♦ Observe safety instructions for pyrotechnic components
⇒ page 3 .
♦ Before handling pyrotechnic components (e.g. connecting
the electrical connector), the person handling them must
ensure that he/she is “electrically discharged”. To do this
briefly touch, for example, the door striker plate.
Install in reverse order of removal, observing the following:
1. Seat belts
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– Fit belt inertia reel ensuring that anti-rotation tab -1- engages
in mounting -2- -arrow- and tighten bolt.
WARNING
Risk of injury due to accidental triggering of pyrotechnical com‐
ponents after incorrect repair (e.g. airbag, belt tensioner) when
battery is connected.
♦ Battery must be connected with ignition switched on.
♦ Ensure, at the time of connecting the battery, that no other
persons are inside the vehicle.
– Connect battery earth cable with ignition switched on ⇒ Elec‐
trical system; Rep. gr. 27 ; Battery; Connecting and discon‐
necting battery .
WARNING
If the ignition has not yet been switched onlakfter the battery has
been reconnected “warning lamps in dash panel insert are off”,
the ignition (key or button) must only be switched on while sit‐
ting on the driver seat and with the seat set to rearmost
position.
Torque settings
♦ ⇒ “1.3.2 Assembly overview - rear outer three-point seat belt,
with belt tensioner”, page 80
1.8.3
Removing and installing rear centre
three-point seat belt
Removing
– Remove backrest cover with backrest padding from wide rear
seat backrest (2/3) ⇒ page 366 .
– Remove rear centre belt end anchor ⇒ page 90 .
– Remove nuts -1-.
– Detach three-point seat belt -2- and remove it.
– Guide out belt webbing -3-.
Installing
– If parts of the belt system are removed because of an accident,
the belt system securing bolts must be renewed.
– Fit three-point seat belt ensuring that anti-rotation tab engages
in mounting and tighten nut.
Continue installation in reverse order of removal.
Torque settings
♦ ⇒ “1.4 Assembly overview - rear centre three-point seat belt”,
page 81
1.9
Removing and installing front belt guide
Removing
– Remove upper B-pillar trim ⇒ page 220 .
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– Press together clip on belt guide -1- -arrows a-.
– At the same time detach belt guide -1- downwards from body
-arrow b-.
– With clip pressed together, pull out belt guide -1- upwards
-arrow c-.
– Thread out belt webbing, and remove belt guide -1-.
Installing
Install in reverse order of removal.
Note
Observe correct installation position of the belt guide when in‐
stalling.
1.10
Removing and installing front belt end
fitting
Removing
•
Front seat must be positioned in foremost and highest posi‐
tion.
– Remove sill panel moulding at front ⇒ page 210 .
– Unscrew bolt -1- and release belt end fitting -2- from body.
Installing
Install in reverse order of removal.
Torque settings
♦ ⇒ “1.2 Assembly overview - front three-point seat belt”,
page 78
1.11
Removing and installing rear outer belt
end fitting
Removing
– Remove rear sill panel moulding ⇒ page 210 .
– Unscrew bolt -1- and release belt end fitting -2- from body.
Installing
1. Seat belts
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– Tighten bolt -1- on belt end fitting -2-.
– Install sill panel moulding at rear ⇒ page 210 .
Torque settings
♦ ⇒ “1.3 Assembly overview - rear outer three-point seat belt”,
page 79
1.12
Removing and installing rear centre belt
end anchor
Removing
– Remove rear seat (2/3) ⇒ page 325 .
– Unscrew bolt -2- on belt end fitting -1-.
lk
– Thread belt webbing with belt end anchor out of rear seat
frame -arrow-.
Installing
•
The belt end anchor -1- must rest against the locating element
on the rear seat frame.
– Tighten bolt -2- on belt end fitting -1-.
Torque settings
♦ ⇒ “1.4 Assembly overview - rear centre three-point seat belt”,
page 81
1.13
Removing and installing belt height ad‐
juster
Removing
– Press belt height adjuster button and move slider of belt height
adjuster to lowest position.
– Detach upper B-pillar trim ⇒ page 220 .
– Place B-pillar trim with belt webbing attached to one side.
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– Unscrew bolt -4-.
– Remove belt guide fitting -1- with belt webbing.
– Unscrew bolt -3-.
– Pull belt height adjuster -2- upwards off B-pillar.
Installing
Install in reverse order of removal, observing the following:
– If parts of the belt system are removed because of an accident,
the belt system bolts must be renewed.
lk
Note
♦ As a replacement part, belt height adjusters always come with
slider for belt height adjuster set to lowest position (assembly
position).
♦ If previously removed belt height adjusters are reinstalled,
they must be moved to lowest position for installation (assem‐
bly position).
– Attach belt height adjuster -2- on B-pillar.
– Tighten bolt -3-.
– Install belt guide fitting -1-, and tighten bolt -4-.
Note
The belt height adjuster button must not be pressed when instal‐
ling the B-pillar trim.
– Initially, fit B-pillar trim -3- upwards into mounting in roof.
•
Mounting -2- of sliding part on B-pillar trim must engage in re‐
taining pin -1- on belt height adjuster -arrow-.
– If a new belt height adjuster is installed, firmly push sliding part
upwards after B-pillar trim has been installed.
•
This will release the installation guard of the belt height ad‐
juster.
– Check the following functions:
•
•
•
Belt height adjuster must engage audibly in each of the 3 pos‐
sible positions (including top position).
Belt height adjuster button must return to top position after any
operation.
Belt guide fitting must move to vertical position or operated
position on its own.
If one of the requirements is not fulfilled, check belt height adjuster
for correct installation and renew it if necessary.
Torque settings
♦ ⇒ “1.2 Assembly overview - front three-point seat belt”,
page 78
1. Seat belts
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1.14
Removing and installing front belt buckle
Removing
– Remove front seat ⇒ page 275 .
– Separate electrical connector of belt buckle -3- from coupling
station on underside of seat frame.
– Detach wire from seat frame.
– Unscrew bolt -4-, and detach belt buckle -2- from seat -1-.
Installing
Install in reverse order of removal, observing the following:
– Position belt buckle -2- in such a way that recess on seat pan
-1- is flush with belt buckle lug.
Torque settings
♦ ⇒ “1.5 Assembly overview - front belt buckle”, page 82
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1.15
Removing and installing rear belt buckle
⇒ “1.15.2 Removing and installing rear belt buckle, centre belt
buckle”, page 94
1.15.1
Removing and installing rear belt buck‐
le, outer belt buckle
lk
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
Note
On vehicles with rear belt switch -E258- / -E258- , it is recom‐
mended to make sketches or take photographs of how the wires
are routed. This guarantees that everything is re-installed in its
original position.
Removing
Vehicles with rear belt switch -E258- / -E258-
– Remove respective rear seat ⇒ page 325 .
Continued for all vehicles
– Remove respective bench seat ⇒ page 364 .
– If fitted, unclip wire for rear belt switch -E258- / -E258- from
rear seat frame, and lay it to one side.
– Unscrew bolt -2-, and remove rear outer belt buckle -1- from
rear seat frame.
Installing
•
The locating element -arrow- on the belt buckle must be seat‐
ed in the respective recess on the rear seat frame.
– Tighten bolt -2- on rear outer belt buckle -1-.
Continue installation in reverse order of removal.
Torque settings
♦ ⇒ “1.6 Assembly overview - rear belt buckle”, page 83
1. Seat belts
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1.15.2
Removing and installing rear belt buck‐
le, centre belt buckle
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
Note
On vehicles with rear centre belt switch - E609- , it is recommen‐
ded to make sketches or take photographs of how the wires are
routed. This guarantees that everything is re-installed in its origi‐
nal position.
Removing
Vehicles with rear centre belt switch - E609-
– Remove rear seat ⇒ page 364 .
Continued for all vehicles
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– Remove clips for seat trim on tunnel side, but do not remove
the seat trim on tunnel side completely ⇒ page 334 .
– If fitted, unclip wire for rear centre belt switch - E609- from rear
seat frame, and lay it to one side.
– Unscrew bolt -2-, and remove rear centre belt buckle -1- from
rear seat frame.
Installing
•
The locating elements -arrows- on the belt buckle must be
seated in the respective recess and on the lug on the rear seat
frame.
– Tighten bolt -2- on rear centre belt buckle -1-.
Continue installation in reverse order of removal.
Torque settings
♦ ⇒ “1.6 Assembly overview - rear belt buckle”, page 83
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Rep. gr.69 - Passenger protection
2024 VW Tiguan Owner's Manual
