Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
2
Assembly mountings
⇒ e2.2 ngine in installation position”, page 51
⇒ a2.3 nd installing engine mounting”, page 72
⇒ a2.4 nd installing gearbox mounting”, page 74
⇒ a2.5 nd installing pendulum support”, page 76
⇒ a2.6 djustment of assembly mountings”, page 77
⇒ a2.7 ssembly mountings”, page 78
2.1
Assembly overview - assembly mount‐
ings
⇒ o2.1.2 verview – assembly mountings, Sharan”, page 49
2.1.1
Assembly overview - assembly mountings, Golf, Passat, Touran, Tiguan,
Arteon
2. Assembly mountings
47
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
❑ Renew
❑ Specified torque and
tightening sequence ⇒
page 99
2 - Engine support
❑ Removing and instal‐
ling ⇒ page 98
3 - Engine mounting
❑ With support arm
❑ Removing and instal‐
ling ⇒ page 72
4 - Bolt
❑ Renew
❑ 40 Nm +90°
5 - Bolt
❑ Renew
❑ 23 Nm +90°
6 - Bolt
❑ Renew
❑ 40 Nm +90°
7 - Bolt
❑ Renew
❑ 60 Nm +90°
8 - Pendulum support
❑ Removing and instal‐
ling ⇒ page 76
9 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
10 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
11 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
12 - Bolt
❑ Renew
❑ 60 Nm +90°
13 - Bolt
❑ Renew
❑ 60 Nm +90°
14 - Gearbox mounting
❑ With support arm
❑ Removing and installing ⇒ page 74
15 - Bolt
❑ Renew
48
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
❑ 50 Nm +90°
2.1.2
Assembly overview – assembly mountings, Sharan
2. Assembly mountings
49
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
❑ Renew
1
❑
23 Nm + 90° ( / turn)
4
further
2 - Bolt
❑ Engine mounting to
body
❑ Renew
1
❑
40 Nm + 90° ( / turn
4
further)
3 - Engine mounting
❑ Removing and instal‐
ling ⇒ page 72
4 - Bolt
❑ Engine mounting to
body
❑ Renew
1
❑
40 Nm + 90° ( / turn
4
further)
5 - Bolts
❑ Engine mounting to en‐
gine support
❑ Renew
1
❑
60 Nm + 90° ( / turn
4
further)
6 - Pendulum support
❑ Removing and instal‐
ling ⇒ page 77
7 - Bolt
❑ Pendulum support to
subframe
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
8 - Bolt
❑ Pendulum support to gearbox
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
9 - Bolt
❑ Pendulum support to gearbox
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
10 - Bolts
❑ Gearbox mounting to gearbox
❑ Renew
❑ 60 Nm + 90° (1/4 turn) further
11 - Bolts
❑ Gearbox mounting to body
❑ Renew
50
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
❑ 40 Nm + 90° (1/4 turn) further
12 - Gearbox mounting
❑ Removing and installing ⇒ page 74
13 - Engine support
❑ Removing and installing ⇒ page 98
14 - Bolts
❑ Engine support to engine
❑ Renew
1
❑
40 Nm + 180° ( / turn further)
2
2.2
Supporting engine in installation posi‐
tion
⇒ e2.2.2 ngine in installation position, Golf, Touran”, page 55
⇒ e2.2.3 ngine in installation position, Passat”, page 60
⇒ e2.2.4 ngine in installation position, Sharan”, page 65
⇒ e2.2.5 ngine in installation position, Tiguan”, page 68
2.2.1
Supporting engine in installation posi‐
tion, Arteon
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
♦ Adapter -10 - 222 A /8-
2. Assembly mountings
51
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Shackle -10 - 222 A /12- qty. 2
♦ Square tube -T40091/1-
♦ Joints -T40091/3-
♦ Spindle -T40093/3-
♦ Adapter -T40093/3-6A-
52
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– Remove foam elements -arrows- for plenum chamber seal
on left and right.
Assemble engine support bracket -10-222 A- as shown:
A - Adapter -10 - 222 A /8-
B - Support bracket -10-222 A-
C - Square tube -T40091/1-
D - Connector -T40091/3-
2. Assembly mountings
53
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
E - Shackle -10 - 222 A /12-
F - Spindle -T40093/3- with adapter -T40093/3-6A-
– Place adapters -10 - 222 A /8- -A- on longitudinal member
behind bolt -arrow- on both sides of vehicle, as shown in
illustration.
– Place adapter -T40093/3-6A- on right longitudinal member.
•
The adapter -T40093/3-6A- is locked with the pin -A- behind
the flange of the longitudinal member -arrow-.
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system
⇒ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit;
System overview - refrigerant circuit.
– Take up weight of engine/gearbox assembly using spindles.
54
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.2
Supporting engine in installation posi‐
tion, Golf, Touran
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
♦ 2 x adapter -10 - 222 A /29-
♦ Adapter -10 - 222 A /18-
2. Assembly mountings
55
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Hook -10 - 222 A /20-
♦ Shackle -10 - 222 A /12-, qty. 2
♦ Square tube -T40091/1-
♦ Joints -T40091/3-
♦ Spindle -T40093/3-
56
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Adapter -T40093/3-6A-
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Release catch -arrow-, and pull off left mounting -1- for en‐
gine cover panel.
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– On both sides of vehicle, insert adapters -10 - 222 A /29-
between wing mounting flange and sheet metal for mounting
wing underneath it.
2. Assembly mountings
57
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Installation position:
“L” = -1- adapter is to be used on “right” side of vehicle (adapter
engages in recess of wing).
“R” (not shown in illustration), adapter is to be inserted on “left”
side of vehicle
Arrow -2- always points in direction of travel.
– Push adapter -10 - 222 A /18- and two connecting pieces
-T40091/3- onto support bracket -10-222 A-.
– Secure support bracket -10-222 A- to adapters -10 - 222 A /
29-.
– If present, pull off wires in front area of flange on both
longitudinal members -arrow-. Do not disconnect pipe/hose
system.
58
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Fit adapter -T40093/3-6A- to right longitudinal member as
shown in illustration.
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system
⇒ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit;
System overview - refrigerant circuit.
– Fit adapter -T40093/3-6A- to left longitudinal member. If
present, it is directly behind filler pipe for washer fluid reser‐
voir -B-. If necessary, push adapter into correct position.
•
Each of the adapters -T40093/3-6A- locks with pin -A- be‐
hind flange of longitudinal member -arrow-.
– Bolt on spindles -T40093 /3-.
2. Assembly mountings
59
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Connect spindles -T40093 /3- to support bracket -T40091/1-
using square tubes -10-222 A-, and tighten.
– Then, hook spindles into lifting eyes of engine. Use hook -10
- 222 A /20- and, if necessary shackle -10 - 222 A /12- for
this purpose.
– Take up weight of engine/gearbox assembly using spindles.
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.3
Supporting engine in installation posi‐
tion, Passat
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
60
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Square tube -T40091/1-, qty. 2
♦ Connecting piece -T40091/3-, qty. 2
♦ Hook rail -T40091/2-
♦ Spindles -T40093 /3- qty. 2
♦ Swivel joints -T40093/4-, qty. 2
♦ 2 x adapter -T40093/3-6A-
♦ Hook -10 - 222 A /20-
2. Assembly mountings
61
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Shackle -10 - 222 A /12-
At a later point, support bracket -10-222 A- will be fitted onto
longitudinal members with adapters -T40093/3-6A-.
•
To prevent damage to the longitudinal members, wrap the
front section of the adapters -T40093/3-6A- with textile-rein‐
forced adhesive tape ⇒ Electronic parts catalogue (ETKA
chemical substances).
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Release catch -arrow-, and pull off left mounting -1- for en‐
gine cover panel.
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– Remove foam elements -arrows- for plenum chamber seal
on left and right.
62
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Slide two connecting pieces -T40091/3- -(D)- onto support
bracket -B-.
– Fit support bracket -10-222 A- with feet -10-222A/1- -(A)- as
shown.
– Bolt spindles -T40093 /3- onto adapters -T40093/3-6A-.
– If present, pull off wires in front area of flange on both longi‐
tudinal members -arrow-.
– Fit adapter -T40093/3-6A- to right longitudinal member as
shown in illustration.
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system
⇒ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit;
System overview - refrigerant circuit.
2. Assembly mountings
63
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Fit adapter -T40093/3-6A- to left longitudinal member. If
present, it is directly behind filler pipe for washer fluid reser‐
voir -B-. If necessary, push adapter into correct position.
•
Each of the adapters -T40093/3-6A- locks with pin -A- be‐
hind flange of longitudinal member -arrow-.
– Slide swivel joints -T40093/4- onto square tubes -T40091/1-.
– Connect spindles -T40093 /3- and support bracket -10-222
A- using square section tubes -T40091/1-, and tighten them.
– Fit supports -T40091/2- to hook rail -T40093/5-.
– Connect hook rail -T40091/2- to square tubes -T40093/4-
using swivel joints -T40091/1-.
– Insert locking pin -1- into hook rail -T40091/2- and secure
with split pins.
– Then, hook spindles into lifting eyes of engine. Use hook -10
- 222 A /20- and, if necessary shackle -10 - 222 A /12- for
this purpose.
– Take up weight of engine/gearbox assembly using spindles.
64
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.4
Supporting engine in installation posi‐
tion, Sharan
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
♦ Adapters -10 - 222 A /8-
♦ Adapter -10 - 222 A/3-
2. Assembly mountings
65
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Square section tube -T40091/1-, qty. 2
♦ Swivel joints -T40091/3-, qty. 2
♦ Support -T40093/3-, qty. 2
♦ Swivel joints -T40093/4-, qty. 2
♦ Foot -T40093/3-5-
Setting up support bracket:
– Remove plenum chamber cover ⇒ General body repairs,
exterior; Rep. gr. 50; Bulkhead; Removing and installing ple‐
num chamber cover.
– Remove radiator grille ⇒ General body repairs, exterior;
Rep. gr. 66; Radiator grille/front panel; Removing and instal‐
ling radiator grille.
– Push articulated joint -T40091/3- as well as adapter -10 -
222 A /3- onto square tube of support bracket -10 - 222 A-.
66
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Fit adapter -10 - 222 A /8- as shown, and bolt it to square
tube.
•
Rubber blocks -A- are pointing outwards.
•
Set up support bracket -10-222 A- behind bonnet support.
– Screw foot -T40093/3-5- into support -T40093/3-.
– Push mounting -T40093/3- as well as one spindle onto
square tube -T40091/1-.
2. Assembly mountings
67
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Place support -T40093/3- together with foot -T40093/3-5- on
bumper carrier and push square section tube -T40091/1-
into swivel joint -T40091/3-.
– Align support bracket and tighten all bolts hand-tight.
– Insert hooks of spindles into engine lifting eyes with shackle
and brace engine in installation position.
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.5
Supporting engine in installation posi‐
tion, Tiguan
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
68
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Hook -10-222A/10-
♦ Adapter -10-222A/28-
♦ Adapter -10-222A/28-2-
♦ 2 x adapter -10 - 222 A /29-
♦ -T40091/1- and -T40091/3- from engine support basic set
-T40091-, qty. 2
2. Assembly mountings
69
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Shackle -10 - 222 A /12-
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Remove foam elements -arrows- for plenum chamber seal
on left and right.
– On both sides of vehicle, insert adapters -10 - 222 A /29- be‐
tween wing and sheet metal for mounting wing underneath
it.
Installation position:
♦ Support bracket -10-222 A- is set-up behind gas strut for
bonnet.
♦ Adapter “L” = -1- is inserted on “right” of vehicle.
♦ Adapter “R” (not seen here) is inserted on “left” of vehicle.
♦ Arrow -2- always points in direction of travel.
– Push two swivel joints -T40091/3- onto support bracket
-10-222 A-.
– Secure support bracket -10-222 A- to adapters -10 - 222 A /
29-.
70
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Unscrew bolts -arrows- for lock carrier bracket on left and
right.
– Unscrew lower supports from adapters -10 - 222 A /28- and
replace them with adapters -10-222 A /28-2-.
– Unscrew bolts -arrows- for securing support bracket to lock
carrier from adapter -10-222 A /28-2-.
– Bolt adapter -10-222 A /28-2- to lock carrier using securing
bolt -1-. Specified torque: 8 Nm.
– Set-up square tubes -T40091/1- with one spindle each as
shown.
2. Assembly mountings
71
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Engage spindles in support eyes of engine. Use shackle -10
- 222 A /12- if necessary.
– Take up weight of engine/gearbox assembly using spindles.
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.3
Removing and installing engine mount‐
ing
Golf, Passat, Touran, Tiguan, Arteon:
– If fitted, unscrew bolt -arrow-.
– Disconnect electrical connector -1-.
72
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Free hoses -2- from fittings and lay them to one side.
– Using a screwdriver, release fasteners -arrow- and move
coolant expansion tank to one side.
All vehicles:
– Support engine in its installation position ⇒ page 51 .
– Tighten spindle slightly to take up weight of engine/gearbox
assembly; do not lift.
– Unscrew bolts -arrows- and remove engine mounting -1-.
Installing
Install in reverse order of removal, observing the following:
– Checking adjustment of assembly mountings ⇒ page 77 .
Specified torques
♦ ⇒ o2.1 verview - assembly mountings”, page 47
2. Assembly mountings
73
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
2.4
Removing and installing gearbox
mounting
Removing
– Battery in engine compartment: Remove battery tray -1-
⇒ Electrical system; Rep. gr. 27; Battery; Removing and
installing battery tray.
– Battery in luggage compartment: remove mounting for air
filter housing.
Golf, Passat, Touran, Tiguan, Arteon:
– Remove engine control unit -J623- from bracket ⇒ page
473 .
– Unscrew nuts -arrows- and remove bracket -1-.
Note
Different types of brackets are fitted depending on version.
74
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
All vehicles:
– If present, unclip cable guide -1- upwards -arrows- and push
slightly to one side.
– Support engine in its installation position ⇒ page 51 .
– Unscrew bolts -2-. Then unscrew bolts -arrows-, and remove
gearbox mounting -1-.
Installing
Install in reverse order of removal, observing the following:
Note
♦ Renew bolts that are tightened with specified tightening an‐
gle.
♦ Gearbox support and support arm of gearbox mounting must
be perfectly parallel to each other before screwing in bolts. If
necessary, lift gearbox at rear using trolley jack.
– Tighten gearbox mounting on longitudinal member.
– Lift gearbox with spindle of support bracket until gearbox
support makes contact with support arm of gearbox mount‐
ing.
– Start bolts by hand. Ensure to not screw in the bolts at an
angle while doing so.
2. Assembly mountings
75
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Checking adjustment of assembly mountings ⇒ page 77 .
– When the bolts are tightened to specified torque, remove
support bracket -10 - 222 A- from engine.
Specified torques
♦ ⇒ o2.1 verview - assembly mountings”, page 47
♦ Battery; Assembly overview - battery ⇒ Electrical system;
Rep. gr. 27; Battery; Assembly overview - battery
2.5
Removing and installing pendulum
support
⇒ a2.5.2 nd installing pendulum support, Sharan”, page 77
2.5.1
Removing and installing pendulum
support, Golf, Passat, Touran, Tiguan,
Arteon
Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66; Noise insulation; Assembly overview - noise
insulation.
– Unscrew bolts -1, 2, 3-, and remove pendulum support.
Installing
Install in reverse order of removal, observing the following:
Specified torques
Stage
Bolts
-2, 3-
-1-
Specified torque/turning further angle
1
2
3
50 Nm
130 Nm
Turn 90° further
-1 to 3-
♦ Noise insulation; Assembly overview - noise insulation
⇒ General body repairs, exterior; Rep. gr. 66; Noise insula‐
tion; Assembly overview - noise insulation
76
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
2.5.2
Removing and installing pendulum
support, Sharan
Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66; Noise insulation; Assembly overview - noise
insulation.
– First unscrew bolt -1-.
– Then remove bolts -2- and -3-.
– Remove pendulum support -4-.
Installation
Install in reverse order of removal. During this procedure, ob‐
serve the following:
Specified torques
Stage
Bolts
-2, 3-
-1-
Specified torque/turning further angle
1
2
3
50 Nm
100 Nm
Turn 90° further
-1 to 3-
2.6
Checking adjustment of assembly
mountings
Sequence of operations
The following specifications must be obtained:
•
•
There must be a distance of -a- = 10 mm between engine
support -2- and engine mounting -1-.
Side surface of engine support casting should be located
parallel to support arm of engine mounting.
2. Assembly mountings
77
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
•
Distance -b- = distance -b-.
Note
Distance -a- = 10 mm can be checked with a metal rod of
suitable size, or similar.
– If the dimension is too small or too high, adjust assembly
2.7
Adjusting assembly mountings
Sequence of operations
– Battery in engine compartment: Remove battery tray -1-
⇒ Electrical system; Rep. gr. 27; Battery; Removing and
installing battery tray.
– Battery in luggage compartment: remove mounting for air
filter housing.
– Support engine in its installation position ⇒ page 51 .
– Unscrew engine mounting bolts -arrows- one after the other
and renew them (if not already renewed when installing en‐
gine).
– First screw bolts in loosely.
– Using assembly lever, adjust engine/gearbox assembly until
specifications listed below are attained:
78
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
•
•
•
There must be a distance of -a- = 10 mm between engine
support -2- and engine mounting -1-.
Side surface of the engine support casting should be located
parallel to support arm of engine mounting.
Distance -b- = distance -b-.
Note
Distance -a- = 10 mm can be checked with a metal rod of
suitable size, or similar.
– Tighten bolts for engine mounting.
– Unscrew gearbox mounting bolts -arrows- one after the oth‐
er and renew them (if not already renewed when installing
engine).
– First screw bolts in loosely.
– On gearbox side, ensure that support arm and gearbox
mounting are parallel.
2. Assembly mountings
79
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
•
Distance -x- = distance -x-.
– Tighten bolts for gearbox mounting.
Specified torques
♦ ⇒ o2.1 verview - assembly mountings”, page 47
♦ ⇒ Electrical system; Rep. gr. 27; Battery; Assembly overview
- battery
80
Rep. gr.10 - Removing and installing engine
2024 VW Tiguan Owner's Manual
