Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
2
Assembly mountings
⇒ e2.2 ngine in installation position”, page 51
⇒ a2.3 nd installing engine mounting”, page 72
⇒ a2.4 nd installing gearbox mounting”, page 74
⇒ a2.5 nd installing pendulum support”, page 76
⇒ a2.6 djustment of assembly mountings”, page 77
⇒ a2.7 ssembly mountings”, page 78
2.1
Assembly overview - assembly mount‐
ings
⇒ o2.1.2 verview – assembly mountings, Sharan”, page 49
2.1.1
Assembly overview - assembly mountings, Golf, Passat, Touran, Tiguan,
Arteon
2. Assembly mountings
47
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
❑ Renew
❑ Specified torque and
tightening sequence ⇒
page 99
2 - Engine support
❑ Removing and instal‐
ling ⇒ page 98
3 - Engine mounting
❑ With support arm
❑ Removing and instal‐
ling ⇒ page 72
4 - Bolt
❑ Renew
❑ 40 Nm +90°
5 - Bolt
❑ Renew
❑ 23 Nm +90°
6 - Bolt
❑ Renew
❑ 40 Nm +90°
7 - Bolt
❑ Renew
❑ 60 Nm +90°
8 - Pendulum support
❑ Removing and instal‐
ling ⇒ page 76
9 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
10 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
11 - Bolt
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 76
12 - Bolt
❑ Renew
❑ 60 Nm +90°
13 - Bolt
❑ Renew
❑ 60 Nm +90°
14 - Gearbox mounting
❑ With support arm
❑ Removing and installing ⇒ page 74
15 - Bolt
❑ Renew
48
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
❑ 50 Nm +90°
2.1.2
Assembly overview – assembly mountings, Sharan
2. Assembly mountings
49
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
❑ Renew
1
❑
23 Nm + 90° ( / turn)
4
further
2 - Bolt
❑ Engine mounting to
body
❑ Renew
1
❑
40 Nm + 90° ( / turn
4
further)
3 - Engine mounting
❑ Removing and instal‐
ling ⇒ page 72
4 - Bolt
❑ Engine mounting to
body
❑ Renew
1
❑
40 Nm + 90° ( / turn
4
further)
5 - Bolts
❑ Engine mounting to en‐
gine support
❑ Renew
1
❑
60 Nm + 90° ( / turn
4
further)
6 - Pendulum support
❑ Removing and instal‐
ling ⇒ page 77
7 - Bolt
❑ Pendulum support to
subframe
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
8 - Bolt
❑ Pendulum support to gearbox
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
9 - Bolt
❑ Pendulum support to gearbox
❑ Renew
❑ Specified torque and tightening sequence ⇒ page 77
10 - Bolts
❑ Gearbox mounting to gearbox
❑ Renew
❑ 60 Nm + 90° (1/4 turn) further
11 - Bolts
❑ Gearbox mounting to body
❑ Renew
50
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
❑ 40 Nm + 90° (1/4 turn) further
12 - Gearbox mounting
❑ Removing and installing ⇒ page 74
13 - Engine support
❑ Removing and installing ⇒ page 98
14 - Bolts
❑ Engine support to engine
❑ Renew
1
❑
40 Nm + 180° ( / turn further)
2
2.2
Supporting engine in installation posi‐
tion
⇒ e2.2.2 ngine in installation position, Golf, Touran”, page 55
⇒ e2.2.3 ngine in installation position, Passat”, page 60
⇒ e2.2.4 ngine in installation position, Sharan”, page 65
⇒ e2.2.5 ngine in installation position, Tiguan”, page 68
2.2.1
Supporting engine in installation posi‐
tion, Arteon
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
♦ Adapter -10 - 222 A /8-
2. Assembly mountings
51
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Shackle -10 - 222 A /12- qty. 2
♦ Square tube -T40091/1-
♦ Joints -T40091/3-
♦ Spindle -T40093/3-
♦ Adapter -T40093/3-6A-
52
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– Remove foam elements -arrows- for plenum chamber seal
on left and right.
Assemble engine support bracket -10-222 A- as shown:
A - Adapter -10 - 222 A /8-
B - Support bracket -10-222 A-
C - Square tube -T40091/1-
D - Connector -T40091/3-
2. Assembly mountings
53
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
E - Shackle -10 - 222 A /12-
F - Spindle -T40093/3- with adapter -T40093/3-6A-
– Place adapters -10 - 222 A /8- -A- on longitudinal member
behind bolt -arrow- on both sides of vehicle, as shown in
illustration.
– Place adapter -T40093/3-6A- on right longitudinal member.
•
The adapter -T40093/3-6A- is locked with the pin -A- behind
the flange of the longitudinal member -arrow-.
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system
⇒ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit;
System overview - refrigerant circuit.
– Take up weight of engine/gearbox assembly using spindles.
54
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.2
Supporting engine in installation posi‐
tion, Golf, Touran
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
♦ 2 x adapter -10 - 222 A /29-
♦ Adapter -10 - 222 A /18-
2. Assembly mountings
55
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Hook -10 - 222 A /20-
♦ Shackle -10 - 222 A /12-, qty. 2
♦ Square tube -T40091/1-
♦ Joints -T40091/3-
♦ Spindle -T40093/3-
56
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Adapter -T40093/3-6A-
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Release catch -arrow-, and pull off left mounting -1- for en‐
gine cover panel.
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– On both sides of vehicle, insert adapters -10 - 222 A /29-
between wing mounting flange and sheet metal for mounting
wing underneath it.
2. Assembly mountings
57
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Installation position:
“L” = -1- adapter is to be used on “right” side of vehicle (adapter
engages in recess of wing).
“R” (not shown in illustration), adapter is to be inserted on “left”
side of vehicle
Arrow -2- always points in direction of travel.
– Push adapter -10 - 222 A /18- and two connecting pieces
-T40091/3- onto support bracket -10-222 A-.
– Secure support bracket -10-222 A- to adapters -10 - 222 A /
29-.
– If present, pull off wires in front area of flange on both
longitudinal members -arrow-. Do not disconnect pipe/hose
system.
58
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Fit adapter -T40093/3-6A- to right longitudinal member as
shown in illustration.
– If necessary, carefully unclip any pipes for air conditioning
system in front area. Do not disconnect pipe/hose system
⇒ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit;
System overview - refrigerant circuit.
– Fit adapter -T40093/3-6A- to left longitudinal member. If
present, it is directly behind filler pipe for washer fluid reser‐
voir -B-. If necessary, push adapter into correct position.
•
Each of the adapters -T40093/3-6A- locks with pin -A- be‐
hind flange of longitudinal member -arrow-.
– Bolt on spindles -T40093 /3-.
2. Assembly mountings
59
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Connect spindles -T40093 /3- to support bracket -T40091/1-
using square tubes -10-222 A-, and tighten.
– Then, hook spindles into lifting eyes of engine. Use hook -10
- 222 A /20- and, if necessary shackle -10 - 222 A /12- for
this purpose.
– Take up weight of engine/gearbox assembly using spindles.
WARNING
Risk of injury due to improper handling of the support bracket.
Improper handling can lead to damage of the tool and subse‐
quent injuries.
– Never loosen and dismantle the engine and gearbox
mountings at the same time to avoid overloading of the
support bracket.
2.2.3
Supporting engine in installation posi‐
tion, Passat
Special tools and workshop equipment required
♦ Support bracket -10 - 222 A-
60
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Square tube -T40091/1-, qty. 2
♦ Connecting piece -T40091/3-, qty. 2
♦ Hook rail -T40091/2-
♦ Spindles -T40093 /3- qty. 2
♦ Swivel joints -T40093/4-, qty. 2
♦ 2 x adapter -T40093/3-6A-
♦ Hook -10 - 222 A /20-
2. Assembly mountings
61
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Shackle -10 - 222 A /12-
At a later point, support bracket -10-222 A- will be fitted onto
longitudinal members with adapters -T40093/3-6A-.
•
To prevent damage to the longitudinal members, wrap the
front section of the adapters -T40093/3-6A- with textile-rein‐
forced adhesive tape ⇒ Electronic parts catalogue (ETKA
chemical substances).
Supporting engine
– Remove engine cover panel ⇒ page 81 .
– Release catch -arrow-, and pull off left mounting -1- for en‐
gine cover panel.
– Unclip right mounting -1- for engine cover panel from retain‐
er -2-.
– Remove foam elements -arrows- for plenum chamber seal
on left and right.
62
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Slide two connecting pieces -T40091/3- -(D)- onto support
bracket -B-.
– Fit support bracket -10-222 A- with feet -10-222A/1- -(A)- as
shown.
– Bolt spindles -T40093 /3- onto adapters -T40093/3-6A-.
– If present, pull off wires in front area of flange on both longi‐
tudinal members -arrow-.
– Fit adapter -T40093/3-6A- to right longitudinal member as
shown in illustration.
– If necessary, carefully unclip any pipes for air conditioning