Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
4
Radiator, radiator fan
β o4.2 verview - auxiliary radiatorβ, page 352
β o4.3 verview β radiator cowl and radiator fanβ, page 353
β a4.4 nd installing radiatorβ, page 356
β a4.5 nd installing radiator cowlβ, page 364
β a4.6 nd installing radiator fanβ, page 367
β a4.7 nd installing auxiliary radiatorβ, page 369
4.1
Assembly overview β radiator
β o4.1.2 verview - radiator/radiator fan, Sharanβ, page 350
4.1.1
Assembly overview - radiator, Golf, Passat, Touran, Tiguan, Arteon
348
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Coolant hose
β Pull out retaining clip to
remove
2 - O-ring
β Renew
β Moisten with coolant
3 - Radiator outlet coolant
temperature sender -G83-
β Removing and instalβ
ling β page 341
4 - Radiator for engine coolβ
ant
β Removing and instalβ
ling β page 356
5 - Coolant hose
β Pull out retaining clip to
remove
6 - O-ring
β Renew if damaged
β Moisten with coolant
7 - Charge air cooler
β Removing and instalβ
ling β page 401
8 - Air duct
9 - Air duct
10 - Radiator mounting
11 - Condenser
β Removing and instalβ
ling β Heating, air conditioning; Rep. gr. 87; Refrigerant circuit; Removing and installing condenser
12 - Rubber mounting
β for charge air cooler
13 - O-ring
β Renew if damaged
β Moisten with coolant
14 - Retaining clip
β For radiator outlet coolant temperature sender -G83-.
Connecting coolant hose with plug-in connector
4. Radiator, radiator fan
349
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Remove old O-ring -2- in coolant hose -3- if damaged.
β Moisten O-ring with coolant, and insert it into coolant hose.
β Push coolant hose onto coolant pipe -1- until it audibly enβ
gages.
β Press again on coolant hose and check plug-in connector is
engaged correctly by pulling hose back.
4.1.2
Assembly overview - radiator/radiator fan, Sharan
350
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Condenser
β Removing and instalβ
ling β Heating, air conβ
ditioning; Rep. gr. 87;
Refrigerant circuit; Reβ
moving and installing
condenser
2 - 5 Nm
3 - Rubber mounting
β for charge air cooler
4 - Sealing strip
5 - Right sealing strip
β Between radiator and
condenser
6 - Radiator mounting
β If the locking lugs are
broken or have sheared
off, tighten radiator
mounting to 5 Nm
7 - Radiator for engine coolβ
ant
β Removing and instalβ
ling β page 359
8 - 5 Nm
9 - Radiator cowl
β Removing and instalβ
ling β page 364
10 - Left sealing strip
β Between radiator and
condenser
11 - Radiator mounting
β If the locking lugs are broken or have sheared off, tighten radiator mounting to 5 Nm
12 - Charge air cooler
β Removing and installing β page 406
Connecting coolant hose with plug-in connector
β Remove old O-ring -2- in coolant hose -3- if damaged.
β Moisten O-ring with coolant, and insert it into coolant hose.
4. Radiator, radiator fan
351
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Push coolant hose into connection -1- until it audibly engagβ
es.
β Press again on coolant hose and check plug-in connector is
engaged correctly by pulling hose back.
4.2
Assembly overview - auxiliary radiator
β o4.2.2 verview - left auxiliary radiatorβ, page 353
4.2.1
Assembly overview - right auxiliary raβ
diator
Note
On vehicles with dual clutch gearbox, an auxiliary radiator may
be installed at front right (depending on version).
1 - Air duct
2 - Auxiliary radiator
β Removing and instalβ
ling β page 369
3 - Hose retainer
4 - Coolant hose
β Return line
5 - Coolant hose
β Supply line
6 - Radiator mounting
β Top
7 - Nuts
β 9 Nm
8 - Bracket
β For additional cooler
9 - Radiator mounting
β Bottom
10 - Support
11 - Bolt
β 3.5 Nm
352
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
4.2.2
Assembly overview - left auxiliary radiβ
ator
Note
On vehicles with dual clutch gearbox, an auxiliary radiator may
be installed at front left (depending on version).
1 - Air duct
2 - Protective grille
β Depending on equipβ
ment
3 - Auxiliary radiator
β Removing and instalβ
ling β page 369
4 - Hose retainer
5 - Connecting piece
6 - Hose clamps
7 - Nut
β 9 Nm
8 - Bracket
β For additional cooler
9 - Nut
β 9 Nm
10 - Rubber grommet
β For additional cooler
11 - Air duct
β Depending on equipβ
ment
12 - Rubber grommet
β For additional cooler
13 - Support
14 - Bolt
β 3.5 Nm
4.3
Assembly overview β radiator cowl and
radiator fan
β o4.3.2 verview - radiator cowl and radiator fan, Sharanβ, page
354
β o4.3.3 verview - radiator cowl and radiator fan, Touran, Tiβ
guanβ, page 355
4.3.1
Assembly overview - radiator cowl and radiator fan, Golf, Passat, Arteon
4. Radiator, radiator fan
353
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
β 5 Nm
2 - Radiator cowl
β Removing and instalβ
ling β page 364
3 - Bolt
β 5 Nm
4 - Radiator fan -V7-
β Removing and instalβ
ling β page 367
5 - Radiator fan 2 -V177-
β Removing and instalβ
ling β page 367
4.3.2
Assembly overview - radiator cowl and radiator fan, Sharan
354
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Radiator fan -V7-
β Removing and instalβ
ling β page 367
2 - Radiator fan 2 -V177-
β Removing and instalβ
ling β page 367
3 - Radiator cowl
β Removing and instalβ
ling β page 364
4 - Washer
5 - Bolt
β 5 Nm
6 - Bolt
β 5 Nm
7 - Washer
4.3.3
Assembly overview - radiator cowl and radiator fan, Touran, Tiguan
4. Radiator, radiator fan
355
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1 - Bolt
β 5 Nm
2 - Radiator cowl
β Removing and instalβ
ling β page 364
3 - Radiator fan -V7-
β Removing and instalβ
ling β page 368
4.4
Removing and installing radiator
β a4.4.2 nd installing radiator, Sharanβ, page 359
4.4.1
Removing and installing radiator, Golf,
Passat, Touran, Tiguan, Arteon
Removing
β Drain coolant β page 278 .
β Remove coolant hose at top left from radiator -arrow-.
356
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Remove radiator cowl β page 364 .
β Remove radiator grille β General body repairs, exterior;
Rep. gr. 66; Radiator grille/front panel; Removing and instalβ
ling radiator grille.
Golf, Passat, Tiguan, Arteon:
β Unclip air ducts -1- on both sides at top from lock carrier -2-
-arrow-.
β To do this, release catches -3- in -direction of arrow-, and
pull off air ducts. Disregard arrows below.
β Working through opening in lock carrier, press locking tabs
for radiator on left and right -1-. Press radiator off charge air
cooler.
4. Radiator, radiator fan
357
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Touran:
β Working through opening in lock carrier, press locking tabs
for radiator on left and right -1-. Press radiator off charge air
cooler.
All vehicles:
β Swing radiator towards engine, and lift it out of charge air
cooler mountings. Remove radiator downwards.
358
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Installing
β If there are minor dents in the fins, refer to β page 8 .
β Renew O-rings.
β Insert radiator at an angle into lower charge air cooler
mounting, and engage radiator in charge air cooler -arrow-.
Ensure proper engagement by pulling.
β Install radiator cowl β page 364 .
β Connect coolant hose with plug-in connector β page 349 .
β Fill with new coolant β page 286 .
Specified torques
β¦ β o4.1 verview β radiatorβ, page 348
4.4.2
Removing and installing radiator, Sharβ
an
Removing
β Drain coolant β page 278 .
β Remove air filter housing β page 443 .
β Remove radiator cowl β page 364 .
β Release hose clips -1, 2- and remove right charge air hose.
β Unscrew securing bolts -arrows- for charge air cooler -2- on
right and left.
4. Radiator, radiator fan
359
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Remove front bumper cover β General body repairs, exteβ
rior; Rep. gr. 63; Front bumper; Removing and installing
bumper cover.
β Remove guide profile -1- from lock carrier -2-. To do this,
unscrew bolts -arrows-.
β Unclip air duct -3- on left and right, and push it to one side.
β Detach top coolant hose from radiator -arrow-.
β Unscrew bolt -arrow- for refrigerant lines -1- at top right of
radiator -2-.
360
Rep. gr.19 - Cooling
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Release catches -arrows- for radiator mountings on left and
right, or pinch them off using side cutters.
Note
The radiator mounting will be reused when reinstalling the radiβ
ator. If the locking lugs of the radiator mounting are broken or
pinched off, bolt the radiator mounting to the lock carrier. For
bolts, refer to β Electronic parts catalogue (ETKA).
β Push radiator towards engine, and remove sealing strips on
left and right between radiator and condenser.
β Press catches -1- on both sides in -direction of arrow A- to
release them.
4. Radiator, radiator fan
361
Arteon 2018 β€, Arteon 2021 β€, Arteon Shooting Brake 2021 β€, Golf 2013 β€, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
β Pull off condenser in -direction of arrow B-.
β Secure condenser to lock carrier with cable ties.
β Remove radiator downwards.
Installing
β Move radiator -1- to installation position from below. While
doing this, make sure that the sealing strip is properly seatβ
ed.
β Tighten securing bolts -arrows- for charge air cooler -2-.
β Cut through cable ties, and Β»attachΒ« and engage condenser
on radiator.
β Tighten bolt -arrow- for refrigerant lines -1- at top right of
radiator -2-.
β Install right sealing strip between radiator and condenser as
shown in illustration.
362
Rep. gr.19 - Cooling
