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Table of Contents > Cooling > Radiator, radiator fan

VW Tiguan 4-cyl. Direct Injection Engine (1.8l and 2.0l, EA 888 gen III) ➜ Radiator, radiator fan

Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
4
Radiator, radiator fan  
β‡’ o4.2 verview - auxiliary radiator”, page 352  
β‡’ o4.3 verview – radiator cowl and radiator fan”, page 353  
β‡’ a4.4 nd installing radiator”, page 356  
β‡’ a4.5 nd installing radiator cowl”, page 364  
β‡’ a4.6 nd installing radiator fan”, page 367  
β‡’ a4.7 nd installing auxiliary radiator”, page 369  
4.1  
Assembly overview – radiator  
β‡’ o4.1.2 verview - radiator/radiator fan, Sharan”, page 350  
4.1.1  
Assembly overview - radiator, Golf, Passat, Touran, Tiguan, Arteon  
348  
Rep. gr.19 - Cooling  
theMANUALS.org  
   
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
1 - Coolant hose  
❑ Pull out retaining clip to  
remove  
❑ Connect β‡’ page 349  
2 - O-ring  
❑ Renew  
❑ Moisten with coolant  
3 - Radiator outlet coolant  
temperature sender -G83-  
❑ Removing and instal‐  
ling β‡’ page 341  
4 - Radiator for engine cool‐  
ant  
❑ Removing and instal‐  
ling β‡’ page 356  
5 - Coolant hose  
❑ Pull out retaining clip to  
remove  
❑ Connect β‡’ page 349  
6 - O-ring  
❑ Renew if damaged  
❑ Moisten with coolant  
7 - Charge air cooler  
❑ Removing and instal‐  
ling β‡’ page 401  
8 - Air duct  
9 - Air duct  
10 - Radiator mounting  
11 - Condenser  
❑ Removing and instal‐  
ling β‡’ Heating, air conditioning; Rep. gr. 87; Refrigerant circuit; Removing and installing condenser  
12 - Rubber mounting  
❑ for charge air cooler  
13 - O-ring  
❑ Renew if damaged  
❑ Moisten with coolant  
14 - Retaining clip  
❑ For radiator outlet coolant temperature sender -G83-.  
Connecting coolant hose with plug-in connector  
4. Radiator, radiator fan  
349  
theMANUALS.org  
 
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Remove old O-ring -2- in coolant hose -3- if damaged.  
– Moisten O-ring with coolant, and insert it into coolant hose.  
– Push coolant hose onto coolant pipe -1- until it audibly en‐  
gages.  
– Press again on coolant hose and check plug-in connector is  
engaged correctly by pulling hose back.  
4.1.2  
Assembly overview - radiator/radiator fan, Sharan  
350  
Rep. gr.19 - Cooling  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
1 - Condenser  
❑ Removing and instal‐  
ling β‡’ Heating, air con‐  
ditioning; Rep. gr. 87;  
Refrigerant circuit; Re‐  
moving and installing  
condenser  
2 - 5 Nm  
3 - Rubber mounting  
❑ for charge air cooler  
4 - Sealing strip  
5 - Right sealing strip  
❑ Between radiator and  
condenser  
6 - Radiator mounting  
❑ If the locking lugs are  
broken or have sheared  
off, tighten radiator  
mounting to 5 Nm  
7 - Radiator for engine cool‐  
ant  
❑ Removing and instal‐  
ling β‡’ page 359  
8 - 5 Nm  
9 - Radiator cowl  
❑ Removing and instal‐  
ling β‡’ page 364  
10 - Left sealing strip  
❑ Between radiator and  
condenser  
11 - Radiator mounting  
❑ If the locking lugs are broken or have sheared off, tighten radiator mounting to 5 Nm  
12 - Charge air cooler  
❑ Removing and installing β‡’ page 406  
Connecting coolant hose with plug-in connector  
– Remove old O-ring -2- in coolant hose -3- if damaged.  
– Moisten O-ring with coolant, and insert it into coolant hose.  
4. Radiator, radiator fan  
351  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Push coolant hose into connection -1- until it audibly engag‐  
es.  
– Press again on coolant hose and check plug-in connector is  
engaged correctly by pulling hose back.  
4.2  
Assembly overview - auxiliary radiator  
β‡’ o4.2.2 verview - left auxiliary radiator”, page 353  
4.2.1  
Assembly overview - right auxiliary ra‐  
diator  
Note  
On vehicles with dual clutch gearbox, an auxiliary radiator may  
be installed at front right (depending on version).  
1 - Air duct  
2 - Auxiliary radiator  
❑ Removing and instal‐  
ling β‡’ page 369  
3 - Hose retainer  
4 - Coolant hose  
❑ Return line  
5 - Coolant hose  
❑ Supply line  
6 - Radiator mounting  
❑ Top  
7 - Nuts  
❑ 9 Nm  
8 - Bracket  
❑ For additional cooler  
9 - Radiator mounting  
❑ Bottom  
10 - Support  
11 - Bolt  
❑ 3.5 Nm  
352  
Rep. gr.19 - Cooling  
theMANUALS.org  
 
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
4.2.2  
Assembly overview - left auxiliary radi‐  
ator  
Note  
On vehicles with dual clutch gearbox, an auxiliary radiator may  
be installed at front left (depending on version).  
1 - Air duct  
2 - Protective grille  
❑ Depending on equip‐  
ment  
3 - Auxiliary radiator  
❑ Removing and instal‐  
ling β‡’ page 369  
4 - Hose retainer  
5 - Connecting piece  
6 - Hose clamps  
7 - Nut  
❑ 9 Nm  
8 - Bracket  
❑ For additional cooler  
9 - Nut  
❑ 9 Nm  
10 - Rubber grommet  
❑ For additional cooler  
11 - Air duct  
❑ Depending on equip‐  
ment  
12 - Rubber grommet  
❑ For additional cooler  
13 - Support  
14 - Bolt  
❑ 3.5 Nm  
4.3  
Assembly overview – radiator cowl and  
radiator fan  
β‡’ o4.3.2 verview - radiator cowl and radiator fan, Sharan”, page  
354  
β‡’ o4.3.3 verview - radiator cowl and radiator fan, Touran, Ti‐  
guan”, page 355  
4.3.1  
Assembly overview - radiator cowl and radiator fan, Golf, Passat, Arteon  
4. Radiator, radiator fan  
353  
theMANUALS.org  
 
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
1 - Bolt  
❑ 5 Nm  
2 - Radiator cowl  
❑ Removing and instal‐  
ling β‡’ page 364  
3 - Bolt  
❑ 5 Nm  
4 - Radiator fan -V7-  
❑ Removing and instal‐  
ling β‡’ page 367  
5 - Radiator fan 2 -V177-  
❑ Removing and instal‐  
ling β‡’ page 367  
4.3.2  
Assembly overview - radiator cowl and radiator fan, Sharan  
354  
Rep. gr.19 - Cooling  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
1 - Radiator fan -V7-  
❑ Removing and instal‐  
ling β‡’ page 367  
2 - Radiator fan 2 -V177-  
❑ Removing and instal‐  
ling β‡’ page 367  
3 - Radiator cowl  
❑ Removing and instal‐  
ling β‡’ page 364  
4 - Washer  
5 - Bolt  
❑ 5 Nm  
6 - Bolt  
❑ 5 Nm  
7 - Washer  
4.3.3  
Assembly overview - radiator cowl and radiator fan, Touran, Tiguan  
4. Radiator, radiator fan  
355  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
1 - Bolt  
❑ 5 Nm  
2 - Radiator cowl  
❑ Removing and instal‐  
ling β‡’ page 364  
3 - Radiator fan -V7-  
❑ Removing and instal‐  
ling β‡’ page 368  
4.4  
Removing and installing radiator  
β‡’ a4.4.2 nd installing radiator, Sharan”, page 359  
4.4.1  
Removing and installing radiator, Golf,  
Passat, Touran, Tiguan, Arteon  
Removing  
– Drain coolant β‡’ page 278 .  
– Remove coolant hose at top left from radiator -arrow-.  
356  
Rep. gr.19 - Cooling  
theMANUALS.org  
 
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Remove radiator cowl β‡’ page 364 .  
– Remove radiator grille β‡’ General body repairs, exterior;  
Rep. gr. 66; Radiator grille/front panel; Removing and instal‐  
ling radiator grille.  
Golf, Passat, Tiguan, Arteon:  
– Unclip air ducts -1- on both sides at top from lock carrier -2-  
-arrow-.  
– To do this, release catches -3- in -direction of arrow-, and  
pull off air ducts. Disregard arrows below.  
– Working through opening in lock carrier, press locking tabs  
for radiator on left and right -1-. Press radiator off charge air  
cooler.  
4. Radiator, radiator fan  
357  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
Touran:  
– Working through opening in lock carrier, press locking tabs  
for radiator on left and right -1-. Press radiator off charge air  
cooler.  
All vehicles:  
– Swing radiator towards engine, and lift it out of charge air  
cooler mountings. Remove radiator downwards.  
358  
Rep. gr.19 - Cooling  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
Installing  
– If there are minor dents in the fins, refer to β‡’ page 8 .  
– Renew O-rings.  
– Insert radiator at an angle into lower charge air cooler  
mounting, and engage radiator in charge air cooler -arrow-.  
Ensure proper engagement by pulling.  
– Install radiator cowl β‡’ page 364 .  
– Connect coolant hose with plug-in connector β‡’ page 349 .  
– Fill with new coolant β‡’ page 286 .  
Specified torques  
♦ β‡’ o4.1 verview – radiator”, page 348  
4.4.2  
Removing and installing radiator, Shar‐  
an  
Removing  
– Drain coolant β‡’ page 278 .  
– Remove air filter housing β‡’ page 443 .  
– Remove radiator cowl β‡’ page 364 .  
– Release hose clips -1, 2- and remove right charge air hose.  
– Unscrew securing bolts -arrows- for charge air cooler -2- on  
right and left.  
4. Radiator, radiator fan  
359  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Remove front bumper cover β‡’ General body repairs, exte‐  
rior; Rep. gr. 63; Front bumper; Removing and installing  
bumper cover.  
– Remove guide profile -1- from lock carrier -2-. To do this,  
unscrew bolts -arrows-.  
– Unclip air duct -3- on left and right, and push it to one side.  
– Detach top coolant hose from radiator -arrow-.  
– Unscrew bolt -arrow- for refrigerant lines -1- at top right of  
radiator -2-.  
360  
Rep. gr.19 - Cooling  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Release catches -arrows- for radiator mountings on left and  
right, or pinch them off using side cutters.  
Note  
The radiator mounting will be reused when reinstalling the radi‐  
ator. If the locking lugs of the radiator mounting are broken or  
pinched off, bolt the radiator mounting to the lock carrier. For  
bolts, refer to β‡’ Electronic parts catalogue (ETKA).  
– Push radiator towards engine, and remove sealing strips on  
left and right between radiator and condenser.  
– Press catches -1- on both sides in -direction of arrow A- to  
release them.  
4. Radiator, radiator fan  
361  
theMANUALS.org  
Arteon 2018 ➀, Arteon 2021 ➀, Arteon Shooting Brake 2021 ➀, Golf 2013 ➀, Golf 2 ...  
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition  
02.2021  
– Pull off condenser in -direction of arrow B-.  
– Secure condenser to lock carrier with cable ties.  
– Remove radiator downwards.  
Installing  
– Move radiator -1- to installation position from below. While  
doing this, make sure that the sealing strip is properly seat‐  
ed.  
– Tighten securing bolts -arrows- for charge air cooler -2-.  
– Cut through cable ties, and Β»attachΒ« and engage condenser  
on radiator.  
– Tighten bolt -arrow- for refrigerant lines -1- at top right of  
radiator -2-.  
– Install right sealing strip between radiator and condenser as  
shown in illustration.  
362  
Rep. gr.19 - Cooling  
theMANUALS.org