Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
10 – Removing and installing engine
1
Removing and installing engine
⇒ e1.2 ngine and gearbox”, page 30
⇒ e1.3 ngine on engine and gearbox support”, page 40
⇒ e1.4 ngine”, page 43
1.1
Removing engine
Special tools and workshop equipment required
♦ Engine and gearbox jack -VAS 6931-
♦ Engine support -T10359 A-
♦ Pin -T10359/2-
♦ Adapter -T10359/3-
♦ Securing element from gearbox support -3282-
1. Removing and installing engine
9
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Release lever -80 - 200-
♦ Safety glasses
♦ Safety gloves
♦ Stepladder
Note
The engine is removed downwards with gearbox. To do this, the
subframe needs to be removed.
Sequence of operations
CAUTION
The cooling system could be under pressure. Hot steam/hot
coolant can escape - risk of scalding.
Skin and other parts of the body may be scalded.
– Wear protective gloves.
– Wear protective goggles.
– Reduce excess pressure by covering cap of coolant ex‐
pansion tank with suitable cloth and opening it carefully.
– Open cap -arrow- for coolant expansion tank.
– Remove subframe without steering rack ⇒ Running gear,
axles, steering; Rep. gr. 40; Subframe; Removing and instal‐
ling subframe without steering rack.
– Remove front parts of left and right front wheel housing lin‐
ers ⇒ General body repairs, exterior; Rep. gr. 66; Wheel
housing liner; Assembly overview - front wheel housing liner.
– Disconnect electrical connector -1-.
10
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Place drip tray for workshop hoist -VAS 6208- underneath.
– Lift retaining clip -3-, disconnect coolant hose (bottom right)
from radiator and drain off coolant.
– Remove engine cover panel ⇒ page 81 .
– Remove air filter housing ⇒ page 443 .
– Unscrew bolt -arrow- on left and right.
– Unclip lower part of air duct -1- and remove it.
– Disconnect battery ⇒ Electrical system; Rep. gr. 27; Battery;
Disconnecting and connecting battery.
– Battery in engine compartment: Remove battery tray -1-
⇒ Electrical system; Rep. gr. 27; Battery; Removing and
installing battery tray.
– Battery in luggage compartment: remove mounting for air
filter housing.
– Separate vacuum hose -2-.
1. Removing and installing engine
11
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Press release tabs on vacuum hose -1-, and remove hose
from vacuum pump.
Vehicles without seat heating:
– Lift retaining clips -arrows- and disconnect coolant hoses
from heat exchanger for heater.
– Hold coolant hoses downwards to allow coolant to drain.
Vehicles with auxiliary heater:
– Release hose clip -1-, lift retaining clips -arrows-, and dis‐
connect coolant hoses.
12
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Continued for all vehicles:
– Detach electrical connectors -1, 2- from bracket, unplug con‐
nectors and move electrical wiring clear.
– Loosen clamp -1- for catalytic converter -2-, and push clamp
onto turbocharger.
CAUTION
The fuel system is pressurised.
Danger of injury through fuel spray.
– Wear protective goggles.
– Wear protective gloves.
– To release pressure, wrap a clean cloth around the con‐
nection and carefully loosen the connection.
– Disconnect hose couplings -1- and -2- ⇒ Rep. gr. 20; Plug-in
connectors; Disconnecting plug-in connectors. Detach hoses
from coolant expansion tank -3-.
– If fitted, unscrew bolt -arrow-.
1. Removing and installing engine
13
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Release hose clips -1, 2-, and remove coolant hoses.
– Lift retaining clip -arrow- and disconnect coolant hose (top
left) from radiator.
14
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Note
For the work steps below, use removal lever -80 - 200- to unclip
the binding clips.
Golf, Passat, Arteon:
– Separate connector -1- on engine control unit -J623- ⇒ page
473 .
– Remove connectors -2, 3- from retainer and disconnect
them.
– Move electrical lines free.
– Release catches -arrows- and detach cover -1- for electron‐
ics box in engine compartment.
– Release catch using a screwdriver -arrow- and detach cover
-1- for electronics box in engine compartment upwards.
1. Removing and installing engine
15
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Remove nut -arrow-, detach electrical wiring and move clear.
Sharan:
– Release and pull off connector on engine control unit -J623-
⇒ page 473 .
– Open cable duct latches on longitudinal member -arrows-.
– Release and disconnect connectors -1- and -2-.
16
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Open locking elements -arrows- of cable guide, and place
engine wiring harness -3- on engine.
– Move electrical lines free.
– Secure cables to engine using a cable tie.
– Release fasteners -1- in -direction of arrow-, and remove
cover -2- for electronics box in engine compartment.
– Remove nut -arrow-, detach electrical wiring and move clear.
1. Removing and installing engine
17
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Vehicles with manual gearbox:
– Disconnect electrical connector -2-.
– Push back cover for battery positive terminal -1-, and unbolt
battery positive cable from starter solenoid switch.
– Unscrew nut -3- and remove earth wire.
Note
Depending on vehicle version, the earth wire is secured to the
starter bolt.
– Disconnect electrical connections at front left of gearbox.
1 - For gearbox neutral position sender -G701-
2 - For reversing light switch -F4-
– Disconnect gear selector cable and gate selector cable from
gearbox. Then, unbolt cable support bracket, and lay it to
one side together with cables ⇒ Rep. gr. 34; Selector mech‐
anism; Removing and installing selector mechanism.
– Clamp off pipe/hose line -A- leading to slave cylinder using
hose clamp -3094-.
18
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Pull out clip -arrow- for pipe/hose line to stop.
– Pull pipe/hose line out of slave cylinder breather.
Vehicles with dual clutch gearbox:
– Disconnect electrical connector -1-.
– Push back cover for battery positive terminal -3-, and unbolt
battery positive cable from starter solenoid switch.
– Loosen nut -arrow-, and remove earth wire.
Note
Depending on vehicle version, the earth wire is secured to the
starter bolt.
– Touch earth connection (without gloves) in order to dis‐
charge yourself.
– Do not touch contacts in the gearbox connector with hands.
– Separate connector -2- for mechatronic unit for dual clutch
gearbox -J743-. To do this, turn rotary fastener in anti-clock‐
wise direction.
– Disconnect selector lever cable from gearbox, and pull it out
of cable support bracket ⇒ Rep. gr. 34; Selector mechanism;
Removing and installing selector mechanism.
1. Removing and installing engine
19
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Vehicles with automatic gearbox:
– Using e. g. open-end spanner, lever selector lever cable -1-
off gearbox selector lever -2-.
– Pull connector -6- off multifunction switch -F125- and lay
electrical wiring on bracket aside.
– Unscrew bolts -5- from cable support bracket -4-. Do not
detach securing clip -3-.
– Unhook selector lever cable -1- from securing clip -arrow-.
Note
♦ Do not bend or kink selector lever cable.
♦ To ensure that the cable is not a hindrance when removing
and installing the gearbox, raise the cable to a suitable posi‐
tion on the body and tie using e.g. cable ties.
– Detach electrical connector from gearbox as follows. Push
locking mechanism -1- in direction of arrow, fold out bar -2-,
and pull connector -3- off gearbox.
20
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Separate electrical connectors from starter ⇒ Electrical sys‐
tem; Rep. gr. 27; Starter; Removing and installing starter.
Continued for all:
– Loosen bolts -arrows- for gearbox mounting approx. 2 turns.
– Loosen bolts -arrows- for engine mounting approx. 2 turns.
– Loosen hose clips -arrows-, and remove charge air hose -A-.
– Separate connector -1- for radiator fan. To do this, push re‐
taining clip in direction of arrow -A-, and press down release
catch.
1. Removing and installing engine
21
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Simultaneously press locking tabs -B- on left and right of ra‐
diator cowl. Detach radiator cowl, and remove it downwards
from radiator.
– Release hose clip -1- and -2- and remove right charge air
hose.
– Seal open lines and connections with clean plugs from en‐
gine bung set -VAS 6122-.
– Cover radiator using protective mat -VAS 531003-.
– Free off coolant hose -3-.
22
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Unscrew bolts -arrows-.
– Release hose clip -2-.
– Separate electrical connector -1- from charge pressure
sender -G31-.
– Remove air pipe.
Vehicles with auxiliary heater:
– Loosen clamp -1-, unscrew bolt -2-, and remove silencer for
auxiliary heater.
Continued for all vehicles:
– Before removing the poly V-belt, use a piece of chalk or a
felt pen to mark the running direction.
1. Removing and installing engine
23
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– To relieve tension on poly V-belt, swivel tensioning device in
clockwise direction -arrow-.
– Remove poly V-belt from poly V-belt pulley of air conditioner
compressor and release tensioning device. Remove locking
pin -T10060 A- if necessary.
CAUTION
Risk of freezing injury caused by refrigerant.
– Do not open refrigerant circuit of air conditioning system.
– Separate connector -1- on air conditioning compressor regu‐
lating valve -N280-.
– Unscrew bolts -arrows-.
– Detach air conditioner compressor from bracket (refrigerant
hoses remain connected) and tie up to right side. Do NOT
stretch, kink or bend refrigerant lines and hoses while doing
so.
– Unbolt drive shafts from flange shafts on left and right
⇒ Running gear, axles, steering; Rep. gr. 40; Drive shaft;
Removing and installing drive shaft.
– Tie up drive shafts to rear.
Note
Take care not to damage the surface protection of drive shaft.
– If fitted, release electrical connector for auxiliary hydraulic
pump 1 for gearbox oil -V475- -a-, and pull off connector -b-.
24
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Vehicles with front differential lock
– Disconnect electrical connector -arrow- of axle differential
lock control unit -J647-.
Vehicles with all-wheel drive:
– Unscrew bolts -A- and -B- from bevel box and remove heat
shield -1-.
– Mark position of propshaft with flexible coupling relative to
output shaft of bevel box -arrows-.
– Unbolt propshaft from bevel box -arrows- ⇒ Rep. gr. 39;
Propshaft; Removing and installing propshaft.
1. Removing and installing engine
25
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– If necessary, counterhold at rear final drive when loosening
or tightening propshaft.
– Secure support -T10323- with a bolt on inside rear threaded
hole for subframe.
– A securing bolt from the subframe is suitable for this.
– Place cloth -A- on support and lay propshaft on that.
26
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Continued for all vehicles:
– Unscrew nuts -2-.
– Loosen clamp -arrow-, and push it to rear.
– Detach catalytic converter with front exhaust pipe.
– Remove bolt -arrow- and push bracket for electrical wiring
harness to one side.
– Secure adapter -T10359/3- to engine support -T10359-, as
shown in illustration.
1. Removing and installing engine
27
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Use locking element -A- from gearbox support -3282- to se‐
cure pin -T10359/2- to engine support.
– Insert engine support -T10359- in engine and gearbox jack
-VAS 6931-.
– Fit engine support -T10359- to cylinder block. Screw bolt
-A- with spacer sleeve into cylinder block. Specified torque:
20 Nm.
– Secure engine with locking element -B-, and slightly lift en‐
gine with gearbox.
– Remove bolts -arrows- for engine mounting.
28
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Remove bolts -arrows- securing gearbox mounting.
– Carefully lower engine/gearbox assembly. Check that all
vacuum lines and electrical wiring between engine, gearbox
and body have been detached while doing so.
1. Removing and installing engine
29
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1.2
Separating engine and gearbox
⇒ e1.2.2 ngine and gearbox, vehicles with 7-speed dual clutch
gearbox”, page 33
⇒ e1.2.3 ngine and gearbox, vehicles with 6-speed dual clutch
gearbox”, page 35
⇒ e1.2.4 ngine and gearbox, vehicles with automatic gearbox”,
page 38
1.2.1
Separating engine and gearbox, vehi‐
cles with manual gearbox
Special tools and workshop equipment required
♦ Hook -10 - 222 A /2-
♦ Workshop hoist -VAS 6100-
♦ Lifting tackle -T40013-
30
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Sequence of operations
•
Engine/gearbox assembly removed and attached to engine
bracket -T10359-.
– Release electrical wires from retainer -arrow- and lay them
to one side.
– Unscrew bolts -1 and 2-, and remove starter from gearbox.
– Move electrical wiring harnesses -1, 2- clear at air pipe.
– Loosen screw-type clip -3-.
– Remove bolts -arrows- and detach air pipe.
Unscrew bolts -arrows- and detach gearbox support.
1. Removing and installing engine
31
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Attach lifting tackle -T40013- to gearbox and close lock.
– Attach workshop hoist -VAS 6100- with hooks -10 - 222 A /2-
to lifting tackle.
– Remove bolts -1, 2, 3, 6, 7, 8, 9- securing gearbox to engine.
Note
Disregard -items 4, 5- and -A-.
– Pull gearbox off engine.
32
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1.2.2
Separating engine and gearbox, vehi‐
cles with 7-speed dual clutch gearbox
Special tools and workshop equipment required
♦ Engine bung set -VAS 6122-
NOTICE
Secondary damage due to damaged needle bearing.
– If engine and gearbox are separated, needle bearing in
crankshaft must be renewed ⇒ page 115 .
Sequence of operations
•
Engine/gearbox assembly removed and attached to engine
bracket -T10497-.
– Remove starter ⇒ Electrical system; Rep. gr. 27; Starter;
Removing and installing starter.
– Unscrew coolant pipe from gearbox.
– Unscrew nuts -arrows-, and remove bracket at front of sump.
Note
The studs are welded to the front of the sump.
1. Removing and installing engine
33
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Vehicles with all-wheel drive:
– Unscrew bolts -1, 2-, and remove bracket for bevel box.
Continued for all vehicles:
Note
Use a cloth to catch the escaping coolant.
– Loosen hose clips -arrows- and remove coolant hoses from
gear oil cooler.
– Seal open lines and connections with clean plugs from en‐
gine bung set -VAS 6122-.
– Unscrew bolts -1 to 9- securing gearbox to engine.
Note
Disregard -item A-.
34
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Pull gearbox off engine.
– Before assembling, renew needle bearing in crankshaft ⇒
page 115 .
1.2.3
Separating engine and gearbox, vehi‐
cles with 6-speed dual clutch gearbox
Special tools and workshop equipment required
♦ Adapter -10 - 222 A /20-
♦ Hook of -2024 A /1- lifting tackle -2024 A-
♦ Workshop hoist -VAS 6100-
1. Removing and installing engine
35
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
♦ Engine bung set -VAS 6122-
NOTICE
Secondary damage due to damaged needle bearing.
– If engine and gearbox are separated, needle bearing in
crankshaft must be renewed ⇒ page 115 .
Sequence of operations
•
Engine/gearbox assembly removed and attached to engine
bracket -T10497-.
– Remove starter ⇒ Electrical system; Rep. gr. 27; Starter;
Removing and installing starter.
– Unscrew nuts -arrows-, and remove bracket at front of sump.
36
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Note
The studs are welded to the front of the sump.
Vehicles with all-wheel drive:
– Unscrew bolts -1, 2-, and remove bracket for bevel box.
Continued for all vehicles:
– Disconnect electrical connector -2-.
Note
♦ Use a cloth to catch the escaping coolant.
♦ Disregard -3094-.
– Loosen hose clips -arrows- and remove coolant hoses from
gear oil cooler.
– Unscrew bolts -1- and lay coolant valve for gearbox -N488-
to one side.
– Seal open lines and connections with clean plugs from en‐
gine bung set -VAS 6122-.
– Attach hook of lifting tackle -2024 A- to gearbox lifting eye
and secure with pin -arrow-.
1. Removing and installing engine
37
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Attach hook -2024 A /1- to workshop hoist -VAS 6100- with
adapter -10 - 222 A /20-.
– Unscrew bolts -1 to 8- securing gearbox to engine.
Note
Disregard -item A-.
– Pull gearbox off engine.
– Before assembling, renew needle bearing in crankshaft ⇒
page 115 .
1.2.4
Separating engine and gearbox, vehi‐
cles with automatic gearbox
Vehicles with all-wheel drive
– Remove bevel box ⇒ Rep. gr. 37; Bevel box; Removing
bevel box.
– Remove starter ⇒ Electrical system; Rep. gr. 27; Starter;
Removing and installing starter.
All vehicles
– Unscrew six converter nuts -arrow-.
38
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– To do this, turn engine with counterhold -T10172A- 60° for
each nut in engine direction of rotation.
Note
If all 6 nuts are not removed from the torque converter, the tor‐
que converter will be pulled out when the gearbox is removed
from the engine!
– Unscrew bolts securing sump to gearbox -arrows-.
– Unscrew upper connecting bolts -arrows- securing gearbox
to engine using e.g. double hexagon flex head socket.
1. Removing and installing engine
39
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Press gearbox off engine -3- while pressing torque converter
-1- against gearbox in -direction of arrow- using, for exam‐
ple, a screwdriver -2-.
– After gearbox has been removed, secure torque converter to
prevent it from falling out.
1.3
Securing engine on engine and gearbox support
40
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
Special tools and workshop
equipment required
♦ Lifting tackle -2024 A-
♦ Workshop hoist -VAS 6100-
♦ Engine and gearbox support -VAS 6095-
Sequence of operations
•
Gearbox detached from engine ⇒ page 30 .
– Release catch -arrow-, and pull off left mounting -1- for en‐
gine cover panel.
1. Removing and installing engine
41
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Unclip right mounting -1- for engine cover panel.
– Attach lifting tackle -2024 A- to engine on workshop hoist
-VAS 6100-.
– In order to match the lifting tackle to the centre of gravity of
the engine, the holes in the hook rail must be allocated as
shown in the illustration.
– The support hooks and pins on the lifting tackle must be
secured with locking pins -arrows-.
– Using workshop hoist -VAS 6100-, lift engine off engine and
gearbox jack -VAS 6931-.
– Remove dowel sleeves for gearbox, and, on gearbox side,
bolt engine to engine and gearbox support -VAS 6095-.
42
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
1.4
Installing engine
Specified torques
Note
♦ The specified torques are only valid for nuts and bolts
which have been slightly greased, oiled, phosphate-treated
or black-oxided.
♦ Additional lubricant such as engine oil or gear oil may be
used, but do not use lubricant containing graphite.
♦ Do not use degreased parts.
♦ Tolerance for specified torques ± 15%.
Component
Nm
10
15
20
40
65
Bolts and nuts
M6
M7
M8
M10
M12
♦ Assembly mountings ⇒ o2.1 verview - assembly mountings”,
page 47 .
♦ Securing gearbox to engine ⇒ Rep. gr. 34; Removing and
installing gearbox; Specified torques for gearbox.
Sequence of operations
Note
♦ Renew bolts that are tightened with turning further angle.
♦ Renew self-locking nuts and bolts, and seals, O-rings and
gaskets.
♦ Hose unions and air intake pipes and hoses must be free of
oil and grease before installation.
♦ Secure all hose connections with the correct type of hose
clips (same as original equipment) ⇒ Electronic parts cata‐
logue (ETKA).
♦ Fit all cable ties in the original position when installing.
– Check dowel sleeves for centring engine/gearbox and renew
if damaged.
1. Removing and installing engine
43
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Hook intermediate plate onto sealing flange and slide onto
dowel sleeves -arrows-.
Vehicles with manual gearbox:
– If clutch release bearing is worn, renew it ⇒ Rep. gr. 30;
Clutch mechanism; Repairing clutch release mechanism.
– Lightly grease input shaft splines using grease as per
⇒ Electronic parts catalogue (ETKA).
– Check centring of clutch plate.
– Bolt gearbox to engine.
Vehicles with dual clutch gearbox:
– If engine and gearbox were separated, renew needle bear‐
ing in crankshaft ⇒ page 115 .
– Bolt gearbox to engine.
Vehicles with all-wheel drive:
– Bolt gearbox to engine.
– Install bracket for bevel box.
Continued for all vehicles:
– Install starter ⇒ Electrical system; Rep. gr. 27; Starter; Re‐
moving and installing starter.
– Guide engine/gearbox assembly into body.
– First screw bolts -arrows- for engine mountings into stop by
hand.
– First screw bolts -arrows- for gearbox mountings into stop by
hand.
44
Rep. gr.10 - Removing and installing engine
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Adjust assembly mountings and tighten bolts ⇒ page 78 .
– Remove engine bracket -T10359- from engine.
– Install drive shafts ⇒ Running gear, axles, steering; Rep.
gr. 40; Drive shaft; Assembly overview - drive shaft.
Vehicles with manual gearbox:
– Install clutch slave cylinder ⇒ Rep. gr. 30; Clutch mecha‐
nism; Removing and installing clutch slave cylinder.
– Install cables with cable support bracket ⇒ Rep. gr. 34; Se‐
lector mechanism; Assembly overview - selector cables.
Vehicles with dual clutch gearbox:
– Install and adjust selector lever cable ⇒ Rep. gr. 34; Selector
mechanism; Removing and installing selector lever cable.
Continued for all vehicles:
– Install air conditioner compressor ⇒ Heating, air condition‐
ing; Rep. gr. 87; Air conditioner compressor; Assembly over‐
view - drive unit of air conditioner compressor.
– Install poly V-belt ⇒ page 85 .
– Install battery tray ⇒ Electrical system; Rep. gr. 27; Battery;
Assembly overview - battery.
– Electrical connections and routing ⇒ Electrical system; Rep.
gr. 97; Relay carriers, fuse carriers, electronics boxes; Over‐
view of fitting locations - relay carriers, fuse carriers, elec‐
tronics boxes and ⇒ Current flow diagrams, Electrical fault
finding and Fitting locations.
– Install air filter housing ⇒ page 443 .
– Fit engine cover panel ⇒ page 81 .
– Check oil level.
– Connect coolant hoses with plug-in connector to heat ex‐
changer for heater ⇒ page 349 .
– Install subframe ⇒ Running gear, axles, steering; Rep.
gr. 40; Subframe; Removing and installing subframe without
steering rack.
– Install front wheel housing liners ⇒ General body repairs,
exterior; Rep. gr. 66; Wheel housing liner; Removing and
installing front wheel housing liner.
– Add coolant ⇒ page 282 .
If a new base engine or short engine was installed, additional
adaptations must be carried out in the engine control unit. Pro‐
ceed as follows to do this:
1. Removing and installing engine
45
Arteon 2018 ➤, Arteon 2021 ➤, Arteon Shooting Brake 2021 ➤, Golf 2013 ➤, Golf 2 ...
4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive) - Edition
02.2021
– Connect ⇒ Vehicle diagnostic tester, and select following
functions.
♦ 0001 - Engine electronics, functions
♦ 0001 - Basic setting
♦ Timing chain length compensator, reset after re-
newing chain
46
Rep. gr.10 - Removing and installing engine
2024 VW Tiguan Owner's Manual
